Last modified 3 months ago
20674698ea6e2d74ea
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Name
Santiago Rios
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Lima
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Dear Sales / Engineering Team, My name is Santiago Ríos. I am the owner of SERA, a metalworking and hot-dip galvanizing company based in Lima, Peru (www.sera.com.pe). We are evaluating suppliers for a heavy-duty roll forming line to manufacture ARMCO-type corrugated steel culvert plates (profile MP68) for road infrastructure projects in Peru. We are visiting China during the first two weeks of March 2026, with flights already confirmed. We would welcome the opportunity to visit your factory and meet your team in person during this trip. Regarding technical aspects, please review the attached documents and the specifications below, and confirm clearly whether you can supply a machine that meets all requirements. 1. Product Specification Product: ARMCO-type corrugated steel culvert plates, profile MP68 Corrugation pitch: 2 2/3" (67.7 mm, tolerance -0/+5 mm) Corrugation depth: 1/2" (12.7 mm) Corrugation radius: R17 (≈5×e) Output corrugated widths: 812 mm and 1083 mm (both widths from same line) Feed type: flat sheets (NOT coil-fed) Feed sheet width: 910–1200 mm Feed sheet length: 1000–3000 mm Material: A36 carbon steel sheets (CR / HR / GI) Thickness range: 1.8–3.5 mm Yield strength: 235 MPa 2. Machine Requirements Frame structure: heavy welded frame (not light or bolted structure) Forming stations: ≥13 stations Working speed: ≥5 m/min (minimum acceptable at 3.5 mm: 2 m/min) Roller material: Cr12 / D2 tool steel, heat treated ≥HRC 58 Shaft diameter: ≥140 mm, forged No. 45 carbon steel Drive system: gearbox driven (chain-only is NOT acceptable) Main motor power: please specify (expected ≥55–75 kW) PLC: Siemens / Mitsubishi / Delta — please specify exact model Inverter: please specify brand and model Electrical protection and emergency stop system per station Automatic stacking: required — maximum sheet length 3000 mm Available power at our plant: 65 kW, 380V / 3-Phase / 60 Hz. Important: all component brands must be available for spare parts and service in Peru. Please specify every brand in your quotation. 3. Punching Requirements The line must include a punching system for ARMCO bolt hole patterns: Front & rear holes per attached drawings Side holes per attached drawings Hole sizes: Ø5/8" round and Ø5/8" × 7/8" slotted Punching must be automatic, PLC-controlled Positioning system required for accurate hole placement across all plate sizes (20"–72" diameter culverts) 4. Factory Acceptance Test (FAT) — Mandatory Before final payment, the machine must pass a FAT with: 3.5 mm thick steel material Continuous operation for minimum 20–30 minutes Measured speed ≥2 m/min Dimensional verification of corrugation (pitch, depth, tolerances) Verification of hole pattern accuracy Please confirm: FAT is included in your quotation FAT will be recorded on continuous video FAT report will be signed by both parties 5. Commercial Terms Preferred payment structure: — 30% down payment — 40% after FAT approval — 30% against copy of Bill of Lading Independent inspection (SGS / BV / TUV) must be accepted 6. Documentation Required with Your Reply Please include: Technical drawing / layout of the full production line List of all main components with brands and models Warranty period and terms Recommended spare parts list with prices Installation and commissioning support details (will you send engineers to Peru?) Production lead time References or previous projects for similar heavy-duty corrugated culvert machines (≥3.5 mm) ⚠️ Important: If you do not have previous experience with heavy corrugated culvert machines processing steel ≥3.5 mm, please state this clearly. We are only evaluating suppliers with proven heavy-duty references. We look forward to your technical confirmation with specific details, not generic catalog specifications. Attachments: MP68 Corrugated Profile Drawing — 812 mm width MP68 Corrugated Profile Drawing — 1083 mm width (Minimultiplate) Roll Former Line Specification Document (MP68 Rev 02) For faster coordination, you can reach me directly via WhatsApp: +51 955 979 965 Best regards, Santiago Ríos Lima, Peru +51 955 979 965 https://www.sera.com.pe/

