{"id":23372,"date":"2026-06-26T11:59:45","date_gmt":"2026-06-26T03:59:45","guid":{"rendered":"https:\/\/believeindustry.company\/?p=23372"},"modified":"2026-07-02T12:28:27","modified_gmt":"2026-07-02T04:28:27","slug":"palet-rafi-rulo-sekillendirme-makinesi","status":"publish","type":"post","link":"https:\/\/believeindustry.company\/tr\/pallet-racking-roll-forming-machine\/","title":{"rendered":"Palet Raf\u0131 Rulo \u015eekillendirme Makinesi: 2026 Sistemine Genel Bak\u0131\u015f"},"content":{"rendered":"
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girii\u015f<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Palet raf sistemi tek bir \u00fcr\u00fcn de\u011fildir. Birlikte \u00e7al\u0131\u015fan d\u00f6rt bile\u015fenden olu\u015fur: dikey \u00e7er\u00e7eveler, kutu kiri\u015fler, basamak kiri\u015fleri ve \u00e7apraz destekler. Her birinin kendine ait bir rulo \u015fekillendirme makinesine ihtiyac\u0131 vard\u0131r. D\u00f6rd\u00fcn\u00fc de sat\u0131n al\u0131rsan\u0131z, eksiksiz bir palet raf \u00fcretim hatt\u0131 kurmu\u015f olursunuz.<\/p>

Bu palet raf\u0131 rulo \u015fekillendirme makine sistemi genel bak\u0131\u015f\u0131, her makinenin ne i\u015fe yarad\u0131\u011f\u0131n\u0131, aralar\u0131ndaki farklar\u0131 ve tam bir depo raf\u0131 \u00fcretim kurulumuna nas\u0131l entegre olduklar\u0131n\u0131 a\u00e7\u0131klamaktad\u0131r.<\/p>

Believe Industry Company<\/a> D\u00f6rt farkl\u0131 palet raf\u0131 makine tipinin tamam\u0131n\u0131 tek \u00e7at\u0131 alt\u0131nda \u00fcretiyoruz. 15 y\u0131l\u0131 a\u015fk\u0131n s\u00fcredir rulo \u015fekillendirme sekt\u00f6r\u00fcnde faaliyet g\u00f6steriyoruz ve 20'den fazla \u00fclkeye \u00fcr\u00fcn g\u00f6nderiyoruz. Bu k\u0131lavuz, teknik \u00f6zellik sayfalar\u0131ndan de\u011fil, ger\u00e7ek \u00fcretim hatlar\u0131n\u0131n olu\u015fturulmas\u0131ndan elde edilen deneyimlerden yola \u00e7\u0131karak haz\u0131rlanm\u0131\u015ft\u0131r.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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D\u00f6rt Makineli Sisteme Genel Bak\u0131\u015f<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Palet raf sisteminin yap\u0131s\u0131 d\u00f6rt temel par\u00e7aya ayr\u0131l\u0131r. Her bir par\u00e7a i\u00e7in \u00f6zel bir palet raf rulo \u015fekillendirme makinesi gereklidir.<\/p>
Bile\u015fen<\/th>Makine Tipi<\/th>\u0130\u015flev<\/th>Temel \u00d6zellikler<\/th><\/tr><\/thead>
Dik \u00c7er\u00e7eve<\/td>Dikey rafl\u0131 rulo \u015fekillendirme makinesi<\/td>Delikli dikey kolonlar<\/td>1,5-3,0 mm, 10-20 m\/dak<\/td><\/tr>
Kutu Kiri\u015f<\/td>Kutu kiri\u015f rulo \u015fekillendirme makinesi<\/td>Yatay y\u00fck kiri\u015fleri, kapal\u0131 dikd\u00f6rtgen<\/td>1,5-3,0 mm, diki\u015fli\/diki\u015fsiz<\/td><\/tr>
Basamakl\u0131 Kiri\u015f<\/td>Basamakl\u0131 kiri\u015fli rulo \u015fekillendirme makinesi<\/td>\u00c7apraz destek i\u00e7in kademeli kiri\u015fler<\/td>1,5-3,0 mm, P-kiri\u015f profili<\/td><\/tr>
C Destekleme<\/td>C destek b\u00f6l\u00fcm\u00fc rulo \u015fekillendirme makinesi<\/td>Raf stabilitesi i\u00e7in \u00e7apraz destekler<\/td>1,0-2,0 mm, C profil<\/td><\/tr><\/tbody><\/table>

Bu d\u00f6rt makine ayn\u0131 malzeme aral\u0131\u011f\u0131na (1,5-3,0 mm so\u011fuk haddelenmi\u015f veya galvanizli \u00e7elik), ayn\u0131 voltaja (380V (415V, 480V, 600V)\/3 faz\/50Hz (60 Hz)) ve benzer \u015fekillendirme h\u0131zlar\u0131na (10-20 m\/dak) sahiptir. Ancak her birinin farkl\u0131 tak\u0131mlar\u0131, farkl\u0131 delme gereksinimleri ve farkl\u0131 \u00e7\u0131kt\u0131 profilleri vard\u0131r.<\/p>

Bizim\u00a0rulo formlu palet raf\u0131<\/a>\u00a0Bu sayfa, so\u011fuk haddeleme y\u00f6nteminin palet raf \u00fcretiminde neden bask\u0131n y\u00f6ntem oldu\u011funu a\u00e7\u0131kl\u0131yor. Pres b\u00fckme y\u00f6ntemine g\u00f6re daha iyi tutarl\u0131l\u0131k, tek tek par\u00e7alar\u0131n kaynaklanmas\u0131na g\u00f6re daha h\u0131zl\u0131.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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1. Dikey Rafl\u0131 Rulo \u015eekillendirme Makinesi<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Dikme, herhangi bir raf sisteminin omurgas\u0131n\u0131 olu\u015fturur. Genellikle C veya omega kesitli, y\u00fczeyinde her 50,8 mm'de bir delik a\u00e7\u0131lm\u0131\u015f dikey bir kolondur. Bu delikler, istenilen y\u00fckseklikte kiri\u015f ba\u011flant\u0131 elemanlar\u0131n\u0131 kabul eder.<\/p>

Uygun bir \u015fekilde\u00a0dikey rafl\u0131 rulo \u015fekillendirme makinesi<\/a>\u00a0Delme ve \u015fekillendirme i\u015flemlerini tek bir s\u00fcrekli hatta entegre eder. \u015eerit, a\u00e7\u0131c\u0131dan hidrolik bir delme presine, ard\u0131ndan 18-26 \u015fekillendirme istasyonuna beslenir. Delme \u00fcnitesi kiri\u015f ba\u011flant\u0131 deliklerini olu\u015fturur. Silindirler profili \u015fekillendirir.<\/p>
Parametre<\/th>\u00d6zellikler<\/th><\/tr><\/thead>
Malzeme Kal\u0131nl\u0131\u011f\u0131<\/td>1,5-3,0 mm<\/td><\/tr>
Akma Mukavemeti<\/td>250-350 MPa<\/td><\/tr>
Makaral\u0131 \u0130stasyonlar<\/td>18-26 (profil karma\u015f\u0131kl\u0131\u011f\u0131na ba\u011fl\u0131 olarak)<\/td><\/tr>
\u015eekillendirme H\u0131z\u0131<\/td>10-20 m\/dak<\/td><\/tr>
Yumruk atmak<\/td>Hidrolik, servo konumlu<\/td><\/tr>
Delik Aral\u0131\u011f\u0131<\/td>2 in\u00e7 (50,8 mm) standart<\/td><\/tr>
\u00c7er\u00e7eve Yap\u0131m\u0131<\/td>A\u011f\u0131r Hizmet Tipi D\u00f6kme Demir Standlar<\/td><\/tr>
PLC<\/td>Siemens veya Schneider dokunmatik ekran<\/td><\/tr><\/tbody><\/table>

Delme hassasiyeti \u00f6nemlidir. Kiri\u015f ba\u011flant\u0131 elemanlar\u0131 her delik konumunda g\u00fcvenli bir \u015fekilde kilitlenmelidir. Delme aleti 6 metrelik bir dikey direk \u00fczerinde 0,5 mm bile kayarsa, kiri\u015fler do\u011fru seviyede oturmaz. \u0130yi makineler, AISI standartlar\u0131na g\u00f6re 0,18 mm (7\/1000 in\u00e7) ad\u0131m tolerans\u0131na sahiptir.<\/p>

Dikey makine, entegre delme sistemi ve \u015fekillendirme istasyonlar\u0131n\u0131n say\u0131s\u0131 nedeniyle genellikle palet raf\u0131 rulo \u015fekillendirme makinesi serisindeki en y\u00fcksek maliyetli \u00fcr\u00fcnd\u00fcr.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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2. Kutu Kiri\u015f Rulo \u015eekillendirme Makinesi<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Kutu kiri\u015fler palet y\u00fck\u00fcn\u00fc ta\u015f\u0131r. Genellikle 2,3 ila 3,6 metre uzunlu\u011funda olan bu kiri\u015fler, dikey direkler aras\u0131nda yatay olarak uzan\u0131r ve kiri\u015f derinli\u011fine ve kal\u0131nl\u0131\u011f\u0131na ba\u011fl\u0131 olarak \u00e7ift ba\u015f\u0131na 1.000 ila 4.000 kg y\u00fck ta\u015f\u0131yabilir.<\/p>

A\u00a0kutu kiri\u015f rulo \u015fekillendirme makinesi<\/a>\u00a0Kapal\u0131 dikd\u00f6rtgen boru kesitleri \u00fcretir. \u0130ki yakla\u015f\u0131m mevcuttur:<\/p>

Kaynakl\u0131 kutu kiri\u015f:<\/strong>\u00a0\u0130ki adet C kesiti ayr\u0131 ayr\u0131 haddelenerek \u015fekillendirilir, ard\u0131ndan s\u00fcrekli kaynak diki\u015fiyle veya birbirine ge\u00e7meli ba\u011flant\u0131 y\u00f6ntemiyle kapal\u0131 bir dikd\u00f6rtgen olu\u015fturacak \u015fekilde birle\u015ftirilir. Bu en yayg\u0131n y\u00f6ntemdir.<\/p>

Diki\u015fsiz, do\u011frudan \u015fekillendirilmi\u015f kutu kiri\u015f:<\/strong>\u00a0Tek bir \u015ferit, kademeli olarak kapal\u0131 dikd\u00f6rtgen bir t\u00fcp haline getirilir. Daha y\u00fcksek hassasiyet, ancak daha karma\u015f\u0131k tak\u0131m ve daha y\u00fcksek makine maliyeti gerektirir.<\/p>
Fakt\u00f6r<\/th>Diki\u015fli Kutu Kiri\u015f<\/th>Diki\u015fsiz Kutu Kiri\u015f<\/th><\/tr><\/thead>
\u0130\u015flem<\/td>2 C kesiti + kaynak<\/td>Tek \u015ferit, kademeli<\/td><\/tr>
Makine Maliyeti<\/td>Daha d\u00fc\u015f\u00fck<\/td>40-60% daha y\u00fcksek<\/td><\/tr>
Kaynak Gereksinimi<\/td>Evet (s\u00fcrekli diki\u015f)<\/td>Hi\u00e7biri<\/td><\/tr>
Kiri\u015f \u00d6l\u00e7\u00fcleri<\/td>80x40 mm ila 150x50 mm<\/td>80x40 mm ila 120x50 mm<\/td><\/tr>
\u00c7\u0131k\u0131\u015f H\u0131z\u0131<\/td>10-15 m\/dak<\/td>8-12 m\/dak<\/td><\/tr>
En \u0130yisi \u0130\u00e7in<\/td>Standart depo raflar\u0131<\/td>Y\u00fcksek hassasiyetli, otomatik sistemler<\/td><\/tr><\/tbody><\/table>

Kutu kiri\u015f makinelerinde, \u015fekillendirme i\u015fleminden hemen sonra genellikle otomatik bir kaynak istasyonu bulunur. Kaynak diki\u015fi kiri\u015fin t\u00fcm uzunlu\u011fu boyunca uzan\u0131r. \u0130yi bir kaynak p\u00fcr\u00fczs\u00fcz, tutarl\u0131 ve g\u00f6zeneksizdir. Kiri\u015f ba\u011flant\u0131 plakalar\u0131 her iki uca ayr\u0131 ayr\u0131 veya hat \u00fczerinde entegre olarak kaynaklan\u0131r.<\/p>

\u0130nan\u0131n End\u00fcstrisi\u00a0kutu kiri\u015f kaynak makinesi<\/a>\u00a0U\u00e7 plaka kaynaklama ad\u0131m\u0131n\u0131 otomatikle\u015ftirerek i\u015f g\u00fcc\u00fcn\u00fc azalt\u0131r ve tutarl\u0131l\u0131\u011f\u0131 art\u0131r\u0131r.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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3. Kademeli Kiri\u015f Rulo \u015eekillendirme Makinesi<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Basamakl\u0131 kiri\u015fler, kutu kiri\u015fler aras\u0131nda yer alan ve raf panellerini veya tel d\u00f6\u015femeyi destekleyen yatay \u00e7apraz elemanlard\u0131r. Basamakl\u0131 P \u015feklinde bir profile sahiptirler; bu profil, raf tahtalar\u0131 i\u00e7in d\u00fcz bir y\u00fczey sa\u011flarken, alt flan\u015f kutu kiri\u015fe kancalan\u0131r.<\/p>

A\u00a0kademeli kiri\u015fli rulo \u015fekillendirme makinesi<\/a>\u00a0Bu P-kiri\u015f profili, her iki ucunda delikli ba\u011flant\u0131 yuvalar\u0131yla olu\u015fturulur.<\/p>
Parametre<\/th>\u00d6zellikler<\/th><\/tr><\/thead>
Profil T\u00fcr\u00fc<\/td>P-kiri\u015f (kademeli)<\/td><\/tr>
Malzeme Kal\u0131nl\u0131\u011f\u0131<\/td>1,5-3,0 mm<\/td><\/tr>
\u015eekillendirme H\u0131z\u0131<\/td>10-20 m\/dak<\/td><\/tr>
Makaral\u0131 \u0130stasyonlar<\/td>20-28<\/td><\/tr>
U\u00e7 Ba\u011flant\u0131 Elemanlar\u0131<\/td>Delikli, hat i\u00e7i veya kesim sonras\u0131<\/td><\/tr>
Geni\u015flik Aral\u0131\u011f\u0131<\/td>50-300 mm (ayarlanabilir)<\/td><\/tr><\/tbody><\/table>

Basamakl\u0131 kiri\u015f makineleri, dik kiri\u015f makinelerinden daha basittir. Daha az istasyon, karma\u015f\u0131k delik deseni yok. Basamakl\u0131 kiri\u015f profili, dik bir kolona g\u00f6re daha az b\u00fck\u00fclmeye sahiptir. Bu da daha d\u00fc\u015f\u00fck makine maliyeti, daha h\u0131zl\u0131 kurulum ve daha az bak\u0131m anlam\u0131na gelir.<\/p>

A\u011f\u0131r hizmet uygulamalar\u0131 i\u00e7in, bizim\u00a0palet raf\u0131 P-kiri\u015f rulo \u015fekillendirme makinesi<\/a>\u00a0Y\u00fcksek y\u00fck alt\u0131ndaki depo ortamlar\u0131 i\u00e7in 3,0 mm kal\u0131nl\u0131\u011fa kadar malzemeleri i\u015fleyebilir.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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4. C Destek B\u00f6l\u00fcm\u00fc Rulo \u015eekillendirme Makinesi<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Palet raflar\u0131n\u0131n g\u00f6z ard\u0131 edilen kahraman\u0131 \u00e7apraz desteklerdir. \u00c7apraz C profilli destekler, dikey \u00e7er\u00e7eveleri birbirine ba\u011flayarak, y\u00fck alt\u0131nda raflar\u0131n sallanmas\u0131n\u0131 ve \u00e7\u00f6kmesini \u00f6nler. Uygun \u00e7apraz destek olmadan, iyi in\u015fa edilmi\u015f bir raf sistemi bile deprem veya forklift \u00e7arpmas\u0131 s\u0131ras\u0131nda felaketle sonu\u00e7lanabilecek \u015fekilde \u00e7\u00f6kebilir.<\/p>

A\u00a0C destek b\u00f6l\u00fcm\u00fc rulo \u015fekillendirme makinesi<\/a>\u00a0Her iki ucunda \u00f6nceden delinmi\u015f c\u0131vata delikleri bulunan C-kesit profilleri \u00fcretir.<\/p>
Parametre<\/th>\u00d6zellikler<\/th><\/tr><\/thead>
Profil<\/td>C-kanal, a\u00e7\u0131k b\u00f6l\u00fcm<\/td><\/tr>
Malzeme Kal\u0131nl\u0131\u011f\u0131<\/td>1,0-2,0 mm<\/td><\/tr>
\u015eekillendirme H\u0131z\u0131<\/td>12-18 m\/dak<\/td><\/tr>
Makaral\u0131 \u0130stasyonlar<\/td>12-16<\/td><\/tr>
U\u00e7 Delikleri<\/td>Destek ba\u015f\u0131na 4-6 adet, s\u0131ral\u0131 olarak delinmi\u015f.<\/td><\/tr>
Destek Uzunlu\u011fu<\/td>300-1200 mm tipik<\/td><\/tr><\/tbody><\/table>

C tipi \u00e7aprazlama, d\u00f6rt y\u00f6ntem aras\u0131nda en basit ve en d\u00fc\u015f\u00fck maliyetli olan\u0131d\u0131r. Ancak en d\u00fc\u015f\u00fck \u00f6ncelikli olmamal\u0131d\u0131r. RMI ve ANSI MH16.1 standartlar\u0131, 2,4 metreden y\u00fcksek herhangi bir raf sistemi i\u00e7in \u00e7apraz \u00e7aprazlama gerektirir. Deprem b\u00f6lgelerinde, \u00e7aprazlama gereksinimleri daha da kat\u0131d\u0131r.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\"c-destek-makinesi\"\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Sistem Entegrasyonu: D\u00f6rt Makine Nas\u0131l Birlikte \u00c7al\u0131\u015f\u0131yor?<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Komple bir palet raf\u0131 rulo \u015fekillendirme makinesi \u00fcretim hatt\u0131, sadece d\u00f6rt ayr\u0131 par\u00e7a \u00fcretmekle kalmaz. Her bir bile\u015fenin bilinen toleranslarla birbirine uydu\u011fu bir sistem \u00fcretir.<\/p>
Sistem Parametresi<\/th>Gereklilik<\/th><\/tr><\/thead>
Delik Aral\u0131\u011f\u0131 Tutarl\u0131l\u0131\u011f\u0131 (T\u00fcm Makineler)<\/td>Toplam uzunluk boyunca +\/- 0,2 mm<\/td><\/tr>
Kiri\u015f-Dikme Uyumu<\/td>Ba\u011flant\u0131 eleman\u0131, bo\u015fluk olmadan dikey deliklere kilitlenmelidir.<\/td><\/tr>
Basamakl\u0131 Kiri\u015f-Kutu Kiri\u015f Uyumu<\/td>Basamakl\u0131 kiri\u015f flan\u015f\u0131, kutu kiri\u015fin \u00fcst k\u0131sm\u0131na tam olarak oturur.<\/td><\/tr>
Destek C\u0131vatas\u0131 Hizalamas\u0131<\/td>Destek \u00fczerindeki c\u0131vata delikleri, dikey g\u00f6vdedeki deliklerle hizalan\u0131r.<\/td><\/tr>
Malzeme Kalite E\u015fle\u015fmesi<\/td>T\u00fcm bile\u015fenler ayn\u0131 kalite s\u0131n\u0131f\u0131ndad\u0131r (tipik olarak S250-S350GD).<\/td><\/tr>
Y\u00fczey Kaplamas\u0131 Uyumu<\/td>T\u00fcm bile\u015fenlerde ayn\u0131 kaplama \u00f6zellikleri.<\/td><\/tr><\/tbody><\/table>

En b\u00fcy\u00fck entegrasyon riski, tolerans birikimidir. Dikme delikleriniz biraz hatal\u0131ysa, kutu kiri\u015f ba\u011flant\u0131 elemanlar\u0131n\u0131z yerine oturmaz. Basamakl\u0131 kiri\u015f flan\u015f\u0131n\u0131z 0,5 mm fazla b\u00fcy\u00fckse, kutu kiri\u015f yuvas\u0131na s\u0131\u011fmaz. D\u00f6rt makinenin de ayn\u0131 tolerans standard\u0131na g\u00f6re \u00fcretilmesi gerekir.<\/p>

T\u00fcm makinelerdeki merdane kalitesi i\u00e7in l\u00fctfen sayfam\u0131za bak\u0131n.\u00a0rulo \u015fekillendirme makinesi silindir tasar\u0131m\u0131<\/a>\u00a0K\u0131lavuz. Uzun \u00fcretim serileri i\u00e7in standart olarak 58-62 HRC sertli\u011finde GCr15 silindirler kullan\u0131lmaktad\u0131r.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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Palet Raf Sistemleri \u00dcretimini D\u00fczenleyen Standartlar<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Palet raf sistemleri, g\u00fcvenlik a\u00e7\u0131s\u0131ndan kritik \u00f6neme sahip ekipmanlard\u0131r. Raf bile\u015fenlerini \u00fcreten makinelerin yap\u0131sal standartlara uymas\u0131 gerekir:<\/p>