آلة تشكيل بالدرفلة لمسار باب المصراع الأسطواني

What does a roller shutter door track roll forming machine make?

It makes the guide rails that steer a roller shutter or garage door up and down, including curved tracks for arched openings. The line forms the channel, punches fixing holes, straightens it through a turkey head and cuts it to the door height.

What steel thickness does the track use?

0.8 to 1.5 mm galvanized steel or cold rolled steel. Tracks are usually pre-punched for assembly, so the hole drawing has to be fixed before the punch die is made.

ما هي سرعة الخط؟

8 to 15 m/min, excluding cutting and punching time. The 380 V, 50 Hz supply is standard and is customised to the plant.

How many forming stands and what rollers are used?

16 forming stands with GCR15 rollers, heat treated and chrome plated to 0.05 mm. The main motor is 5.5 kW and the hydraulic cut-off uses a separate 4 kW unit.

Can the machine produce curved door tracks?

Yes. Curved track work is set up through the turkey head straightening unit, which brings the rail back to a consistent line before cut-off. Curved tracks are in growing demand for arched walls and door openings.

What controls the hole position and cut length?

A Panasonic PLC with a Yaskawa inverter, Omron encoder and Omron limit switch. Length, quantity and hole position are entered on the touch screen.

What tooling wears out first?

The punch mould and cut-off blade. Both are CR12 with heat treatment, and they are made to the track drawing so they can be replaced as a matched set.

كم تستغرق عملية التركيب والتشغيل؟

Three to five days with one engineer on site. The engineer is dispatched at no charge; travel, insurance, local accommodation and a translator are covered by the buyer.

What is the full working flow of the line?

Uncoiling, feeding and guiding, roll forming, straightening, cutting off and collecting. The uncoiler takes a 1.5 tonne coil with a 480 to 560 mm inside diameter.

What should I send to quote a door track line?

Send the track cross section, steel grade and thickness, straight or curved requirement, the fixing hole drawing, door height range and plant voltage. The 16 stands and CR12 tooling are then cut to that drawing.