Roller Shutter Door Track Roll Forming Machine

Roller Shutter Door Track Roll Forming Machine is for producing rolling shutter track rail for raising and lowering the doors

Introduction of Roller Shutter Door Track Roll Forming Machine

What’s Rolling Shutter Door Track?

The Roller Shutter Track Rail is a device to direct the Roller Shutter Doors or Garage Doors up and down. The door tracks produced by 0.8-1.5mm thickness GI steel or cold roll steel. In addition Pre-Punched Hole on the track rail for easy assembling. Furthermore, the big demands of Curved Door Track is growing highly to use curved walls and doors.

Machine Components

Coil Uncoiler, load the coli strips. Capacity is 1.5Ton Maximum. Manual and automatic type for choosing
Roll Forming Mill, the main parts of the line. The bed and structure design is customized
Pre-Punch Device, punch the holes for easy assembling.(Option)
Turkey Head, straighten the tracks in a good condition
Cutoff device, cut off the tracks into desired length to fit the height of the door.
Controlled System, worker can set all the data(length, quantity, holes position) on the touch Screen
Collect Table, support the product after cutting, move out manually

Working Layout

layout of the door track roll forming machine — Working Flow: Uncoiling– Feeding and Guiding– Roll Forming– Straightening– Cutting Off– Collecting.

Technical Specifications of door track guider machine

Uncoiler Capacity: 1.5 Ton, 480-560 Inner Diameter
Line Speed: 8-15m/min, exclude cutting and punch time
Machine Voltage: 380 V, 50 HZ(Customized)
Rollers Material: GCR 15, hardness treatment, Chromed 0.05mm
Forming Stands: 16
Motor Power: 5.5KW, China famous brand(Siemens is optional)
Hydraulic Cutoff Power: 4 KW
Punch Mould and Cutoff Blade Material: CR12, heat treatment
Panasonic PLC, Yaskawa Inverter, Omron Encoder, Omron Limit Switch.

Installation and Commission

We will dispatch one engineer to install machine for customer for free. But the expense including round air ticket, insurance, local accommodation and translator should be covered by buyer . 3 to 5 days will be needed to install and commissioning the Roller Shutter Door Track Roll Forming Machine.

Believe Industry(BELI®) have a full range of Roll Forming Machines for Steel Door Systems. Contact us now!

Frequently asked questions about roller shutter door track machines

Short answer: a roller shutter door track roll forming machine forms the guide rails that steer the door, in 0.8 to 1.5 mm galvanized steel at 8 to 15 m/min through 16 stands. It can produce straight or curved tracks with pre-punched fixing holes.

Key specifications at a glance

Item	Specification	What it changes
Material	0.8 to 1.5 mm GI or cold rolled steel	Sets roller gap and stand count
Line speed	8 to 15 m/min, excluding cut and punch	Real output depends on door height
Forming	16 stands, GCR15 rollers chromed 0.05 mm	Holds channel width over long runs
Power	5.5 kW main, 4 kW hydraulic cut-off, 380 V 50 Hz	Voltage customised to the plant
Uncoiler	1.5 tonne, coil ID 480 to 560 mm	Manual or automatic expansion
Tooling	CR12 punch mould and cut-off blade, heat treated	Replaceable as a matched set
Controls	Panasonic PLC, Yaskawa inverter, Omron encoder	Length, quantity and hole position

What does a roller shutter door track roll forming machine make?

It makes the guide rails that steer a roller shutter or garage door up and down, including curved tracks for arched openings. The line forms the channel, punches fixing holes, straightens it through a turkey head and cuts it to the door height.

What steel thickness does the track use?

0.8 to 1.5 mm galvanized steel or cold rolled steel. Tracks are usually pre-punched for assembly, so the hole drawing has to be fixed before the punch die is made.

How fast does the line run?

8 to 15 m/min, excluding cutting and punching time. The 380 V, 50 Hz supply is standard and is customised to the plant.

How many forming stands and what rollers are used?

16 forming stands with GCR15 rollers, heat treated and chrome plated to 0.05 mm. The main motor is 5.5 kW and the hydraulic cut-off uses a separate 4 kW unit.

Can the machine produce curved door tracks?

Yes. Curved track work is set up through the turkey head straightening unit, which brings the rail back to a consistent line before cut-off. Curved tracks are in growing demand for arched walls and door openings.

What controls the hole position and cut length?

A Panasonic PLC with a Yaskawa inverter, Omron encoder and Omron limit switch. Length, quantity and hole position are entered on the touch screen.

What tooling wears out first?

The punch mould and cut-off blade. Both are CR12 with heat treatment, and they are made to the track drawing so they can be replaced as a matched set.

How long does installation and commissioning take?

Three to five days with one engineer on site. The engineer is dispatched at no charge; travel, insurance, local accommodation and a translator are covered by the buyer.

What is the full working flow of the line?

Uncoiling, feeding and guiding, roll forming, straightening, cutting off and collecting. The uncoiler takes a 1.5 tonne coil with a 480 to 560 mm inside diameter.

What should I send to quote a door track line?

Send the track cross section, steel grade and thickness, straight or curved requirement, the fixing hole drawing, door height range and plant voltage. The 16 stands and CR12 tooling are then cut to that drawing.

Next step

Ask about a custom roll forming line

See door and window roll forming machines

Download the product catalogue

Send your profile drawing to our engineers

Perguntas frequentes em português (Brasil)

Respostas para compradores brasileiros. A Believe Industry fabrica linhas de perfilagem sob encomenda desde 2005.

O que a máquina de trilhos produz?

Ela produz os trilhos guia que conduzem a porta de enrolar ou a porta de garagem, inclusive trilhos curvos para vãos em arco. A linha conforma o canal, punciona os furos de fixação, endireita e corta na altura da porta.

Qual a bitola da chapa?

De 0,8 a 1,5 mm em aço galvanizado ou laminado a frio. Como o trilho costuma ser pré-puncionado, o desenho dos furos precisa ser definido antes da fabricação da matriz.