Two Cable Tray Roll Forming Machines Ready to Ship to Kazakhstan

Darren Mao
พฤศจิกายน 12, 2026

ต้องการเครื่องมืดโปรไฟล์สำหรับโครงการของคุณหรือไม่

รับใบเสนอราคาฟรีจาก Believe Industry — ผู้ผลิตเครื่องม้วนรูปตามสั่งมากกว่า 15 ปี

Two Cable Tray Roll Forming Machines Ready to Ship to Kazakhstan

Two cable tray roll forming machine lines have finished assembly in our workshop and are ready for shipment to a customer in Kazakhstan. One forms Russian type cable trays. The second forms the matching cable tray covers. Both share one front end.

คำตอบสั้น ๆ: This cable tray roll forming machine set uses one uncoiler, one leveler, one servo feeder, one punch press and one controller for both profiles. Each line then has its own roll forming part, hydraulic cutting unit, end expanding unit and hydraulic station. The two roll forming parts move sideways, so either mill can line up with the shared front end. Aviation style quick-connect plugs carry the control wiring, so switching from tray to cover is a plug and shift job, not a rewiring job.

What is in the shipment

The split is simple. Everything that prepares and punches the strip is shared. Everything that shapes, cuts and finishes the profile belongs to one line.

หน้าตัด	อุปกรณ์	ปริมาณ
Shared front end	Uncoiler, leveler, servo feeder, punch press, controller	1 ชุด
Tray line	Roll forming part, hydraulic cutting, end expanding unit, hydraulic station	1 ชุด
Cover line	Roll forming part, hydraulic cutting, end expanding unit, hydraulic station	1 ชุด

One cable tray roll forming machine runs at a time. The shared front end feeds whichever forming section is lined up with it, and the idle mill waits on its traverse. The whole order is quoted as one system with two forming sections, so the customer buys two profiles without buying two of every upstream unit.

One front end prepares the strip for both lines

Coil goes onto the shared uncoiler, then through the leveler to remove coil set. The servo feeder measures each pitch into the punch press, and the press cuts ventilation and fixing holes to the tray drawing. One controller holds the recipes for both profiles.

This cable tray roll forming machine layout works because the tray and its cover come from the same coil family. Strip width, coating and punch pattern follow the project drawing, not the number of forming lines downstream. Our punch die installation and alignment note covers the checks that keep the hole pattern square after a die change.

A second profile normally means a second uncoiler and a second press. Here it only needs its own forming tools. The cable tray roll forming line cost guide shows what each upstream unit adds to a quote.

Two independent forming and cutting sections

Downstream of the press, the two cable tray roll forming machine sections are complete and independent. Each has a roll forming part tooled for one section, a hydraulic cutting unit, an end expanding unit and its own hydraulic station.

The end expanding unit flares the profile ends so two lengths nest together at the joint. Site assembly is faster and the joint line stays aligned. The cover line has the same unit, so cover ends match the trays they close. Cutting and expanding draw from that line’s own hydraulic station, so neither line depends on the other for cutting force.

ส่วน เครื่องมืดแผ่นโลหะสำหรับถาดสายเคเบิล is normally quoted as one continuous line. This order is different on purpose. Everything before the press is shared. Everything after it is duplicated only where the profiles differ.

Side shifting roll forming parts cut the first investment

Both roll forming parts sit on a lateral traverse. The operator shifts the active mill left or right until its entry guides line up with the shared servo feeder and press. The idle mill parks beside the line.

For a cable tray roll forming machine buyer, this is a cost decision, not a speed decision. A plant quoting two profiles in year one usually cannot justify two complete lines. Sharing the uncoiler, leveler, feeder, press and controller removes the largest block of duplicated cost. The second mill can become a full independent line later, without changing the first.

Floor space follows the same logic. One front end means one strip entry and one coil handling area for both forming sections. Our เครื่องรางเคเบิลเปลี่ยนขนาดอัตโนมัติ page covers a different case: many widths of one profile rather than two different profiles.

Aviation quick-connect plugs for the control system

A movable cable tray roll forming machine needs wiring that can be disconnected without an electrician. Every control cable on this cable tray roll forming machine pair ends in an aviation style quick-connect plug at the shared controller. The connector shells are keyed, so a plug cannot be mated to the wrong circuit.

Changeover step	Operator action
1	Run out the coil and clear the strip from the press and the active mill
2	Unplug the control connectors for the active forming section
3	Traverse the active mill out and bring the other roll forming part into line
4	Reconnect the keyed plugs and select the profile recipe on the controller
5	Thread the strip, check the first part, then release the run

A cable tray roll forming machine that shares a controller keeps one more thing simple. Punch pitch, feed length and cut length live in one recipe set. The operator does not copy settings between two cabinets, and a drawing change is made once. Our ภาพรวมอุตสาหกรรมไฟฟ้า places these control choices alongside busway and other profiles a plant may add later.

Russian type trays and covers for the Kazakhstan market

Russian type cable trays follow the GOST based drawing conventions used across the CIS region, and projects in Kazakhstan commonly specify that profile family. Section, perforation pattern and cover lip come from the project drawing. We build tooling to that drawing and run factory acceptance on the customer’s coil.

The cover is a formed profile with its own tooling, not a press brake accessory. Forming it on its own roll forming part keeps lip geometry and springback under control, so covers fit the tray ends they close. Our cable tray คืออะไร guide explains the main tray families, and the ladder versus perforated tray comparison shows how punching and forming requirements differ.

Standards differ by market. IEC 61537 takes a performance based approach on many European and Asian projects, while นีมา วีอี 1 rates trays by load and span class in North America, where installers also work to NEC Article 392. Confirm the named standard before flange height and load class are fixed. Our earlier Russian cable tray production line installation report shows the same profile family after commissioning.

Planning two profiles from one line

This layout suits a plant that needs two profiles now and expects the second to grow. It does not suit a plant that must run both on every shift, because the shared front end serves one mill at a time. If both reach steady volume, the clean upgrade is a second complete cable tray roll forming machine line with its own front end.

Send us your tray and cover drawings, the widths you quote most often, and your monthly metres. We will return a line layout and a fixed price for the cable tray roll forming machine configuration that fits that mix.

Believe Industry has built custom roll forming lines since 2005. 80+ engineers, machines delivered to 50+ countries, ISO 9001 and CE certified.

Frequently Asked Questions of Cable Tray Roll Forming Machine

Q: What exactly is included in this shipment to Kazakhstan?

A: Two cable tray roll forming machine lines for Russian type trays and covers, with one shared uncoiler, leveler, servo feeder, punch press and controller, plus two independent roll forming parts, hydraulic cutting units, end expanding units and hydraulic stations.

Q: Can both lines produce at the same time?

A: No. One shared front end feeds one forming section at a time. The operator traverses the active roll forming part into line and reconnects its control plugs when switching profiles.

Q: Why share the front end instead of buying two complete lines?

A: The uncoiler, leveler, servo feeder, punch press and controller are a large part of the first investment. Sharing them lowers the entry cost of a cable tray roll forming machine and saves floor space, while each line keeps its own forming, cutting and end expanding equipment.

Q: What does the end expanding unit do?

A: It expands the profile ends so two tray lengths nest together at the joint. Site assembly is faster and the joint line stays aligned. The cover line has the same unit so its ends match the trays.

Q: Why use aviation quick-connect plugs on the control system?

A: The forming sections move during changeover. Keyed aviation plugs let the operator disconnect and reconnect control wiring without terminal work, and the keyed shells prevent a plug from going into the wrong socket.

Q: Are installation and commissioning included?

A: Yes. Our engineers align the shared front end with both forming sections, set punch pitch and cut length recipes, verify the end expanding tooling, and run factory acceptance on the customer’s coil before the shipment is released.

Last updated: 2026-11-12

บันทึกการเปลี่ยนแปลงบทความ

2026-11-12: First published. Company news on two cable tray roll forming machines for Russian type trays and covers heading to Kazakhstan, with the shared front end layout, side shifting roll forming parts, aviation quick-connect control wiring and six buyer FAQs.

เงื่อนไขทบทวนครั้งถัดไป

Confirmation of shipment arrival and commissioning in Kazakhstan, a change to the shared front end configuration, a new cover profile or end expanding tooling, or a revision to the project drawing standard for the CIS market.