Slotted Strut Channel Roll Forming Machine is for producing struct channels with inline holes punched. And mainly consist of :
|1．||3 Ton Uncoiler and Leveler with coil car||1 Unit|
|2．||Servo Feeder and Punch Press||1 Set|
|4．||Roll Forming||n Feeding Guide||1 set|
|n Roll Forming|
|n lubrication system|
|n Servo Tracking Hydraulic Cutting|
|5．||Electric Control System||2 Unit|
|6．||Hydraulic System||1 unit|
|7．||Auto Stacker||1 set|
Slotted Strut Channel Roll Forming Machine Layout
Uncoiling and Leveling– Servo Feeding and Punching– Accumulating–Roll Forming– Cutting– Auto Stacking
Profile Drawing and Material
Strut channel, often referred to colloquially by one of several manufacturer trade names, is a standardized formed structural system used in the construction and electrical industries for light structural support,
and often for supporting wiring, plumbing, or mechanical components such as air conditioning or ventilation systems.
- 12- 14 gauge( 2.0-2.75 mm), Grade 33 galvanized and cold roll.
- Weight: Max 6000 lbs
- Coil Inner Diameter: 20 “
- Coil Out Diameter: Max 60”
Slotted Strut Channel Roll Forming Machine Technical Specifications
3 Ton Uncoiler and Leveler with coil car
|1. Hydraulic expansion, Passive uncoiling
2. Mounted with press arm to avoid the coil over-uncoiling
3. Mounted with limit sensor to avoid over uncoiling
4. Mounted with coil car for easy change coil
|Coil Width||Max 12”|
|Coil Thickness||12-14 gauge|
|Coil Weight||Max 6000 lbs|
|Coil Inner Diameter||20”|
|Coil Outer Diameter||60”|
|Hydraulic motor power||1.5 KW|
|Leveling Motor Power||3 KW|
|Leveling device design||2 pinch rolls, 7 leveling rolls|
|Leveling roller diameter||2”|
|Leveling roller material||40 CR|
|Hydraulic Value Brand||Beijing Huade|
|Coil Car Capacity||6,000 lbs|
|Coil Car Moving Distance||80 ”|
|Coil Car Lift Distance||15”|
|Coil Car Moving Motor Power||2.2 KW|
Servo Feeder 110 Ton High Precision Punch Press
|n Servo Feeder: servo motor driven, for feeding material into punching press.
n Multistage Type Feeding: can input various groups of different feeding lengths.
n Equipped 110 Ton high precision and high speed punch press
n Punch press adopts the combined type air operated friction clutch.
n Punching moulds are customized according to specific drawings
n All the electric components are approved with UL certification.
n Between the press and roll forming, add an accumulator to storage coil
|Servo Feeder Type||NC-300|
|Coil width||Max 16”|
|Power For Feeding||3 KW Yaskawa Motor|
|Feeding Speed||Max 90 FPM|
|PLC Brand||Siemens PLC|
|Touch Screen Brand||Siemens Touch Screen|
|Punch Press Type||APA-110|
|Punching Molds Material||SKH51 (Equivalent to AISI M2), quenched HRC58-62|
|Dies Quantity||1 set|
|Accumulator||2500 mm height, 3000 mm long and 500 mm wider|
Soltted Strut Channel Roll Forming Machine Part
|1. H beam welded as the machine base, Milled steel plate on the top surface,
2. Iron Cast Roll Forming Stands fixed on the top surface with position key to be high precised.
3. Gear Box transmission
4. The operation side of the machine can be adjustable for different width of strut . Controlled by PLC.
5. All the bearings are NSK Ball Bearings
6. Automatic adjustment for different leg height of strut channel
7. Side rolls will be assembled between roll forming stands to form the edge radius
8. Between roll forming station, there has several pairs of guide rollers to ensure the coil
9. Servo hydraulic cutting saw to enlarge the line speed. Manual replace cutting blade for different dimensions strut channel
10. Mounted with lubrication system
11. Mounted with straightening device to ensure the output strut channel be straight
12. All the electric components are approved with UL certification.
|Roller Station||22 forming stations with several side rolls|
|Shaft Material||40CR ( equivalent to AISI 4140), 80 mm diameter for different mills|
|Roller Material||CR 12 MO ( equivalent to AISI D2), (HRC 58-62)|
|Power For Roll Forming||18.5 KW x 2|
|Adjust Width motor power||2.2 KW x 2|
|Top roller adjust motor power||0.5 KW servo motor x 4|
|Line speed||Max 90 SPM|
|Driven Method||Gear Box Transmission|
|Servo tracking motor power for cutting||4 KW Yaskawa motor|
|Hydraulic Cutting Power||5.5 KW|
|Cutting Blade Material||AISI D2|
|Straightening Device||Equipped with straightening device to ensure the products be straight.|
Strut Channel Roll Former Control Cabinet
|1. Users input the length, quantity and holes location through touch screen, the touch screen will show the working status of the machine.
2. And the machine will automatically start to work and stop after the completion of the program.
3. All electric components are adopting UL certificate approved brand.
4. The operator is able to set the desired leg height of the strut on the touch screen and
then the machine will adjust automatically.
|Voltage and Frequency||480 V, 50 HZ, 3 Phase|
|Frequency Inverter Brand||Yaskawa|
|Adopt aviation plug for easy connect the wiring.|
|1. Supply power forcutting|
|Hydraulic Power||5.5 KW|
|Hydraulic oil||46# hydraulic oil|
|Conveyer: Move the strut channel from the roll former after cutting, driven by motor, the total length can be customized by the workshop length or product length. Width is 350 mm, height is from 700-850 mm, adjustable. The end of the convey have a position plate to make sure the stacking is aligned.
Overturn Rack: Controlled by PLC to overturn the strut channel or not sequentially, mounted with blocks refer to the profile to make sure the overturn process be stable.
Stacker: Controlled by PLC to stack the strut channels one by one, all the motors are servo motors, high speed, high precision position.
Move-out car: Move-out the stacked strut channels to package area. Equipped with 2 cars for quick production, for example, move first car to the package area, the stacker will stake strut channel to the second car, once the second car stacking finished, the first car will be back to stacking area.
HIM Controller: Adopting PLC system, Touch Screen operation, Select on the touch screen when changing production specifications. Adjust the shape of the pile at will on the touch evaluation, speed regulation.
|Stacking Speed||240 pc per hour|
|Max Stacking Width||1000MM|
|Max Staking Height||900MM|
|Stacker move Motor||3 KW|
|Stacker up and down motor||2 KW|
|Conveyer Motor Power||1.5 KW|
|Move-out Car Power||1.5 KW|
|Air suppler required||0.55-0.8 Mpa|
|Convey Rack Dimension||3500mmx700mmx700mm|