PU FOAMED ROLLER SHUTTER DOOR ROLL FORMING MACHINE
Pu Foamed Roller Shutter Door Roll Forming Machine is a whole production line for producing PU rolling shutter slats, window slats for Europe market.
The Rolling Shutter Door is a kind of door which opened and closed by lifting and descending along guide rail with or with out motor. In some regions or areas where it’s too cold in winter, people prefer to add thermal materials (PU or polyurethane to be specific) inside the rolling shutter or roller shutter to preserve heating, and based on the request, PU Roller Shutter Door Roll Forming Machine has been invented.
PU Foamed Shutter Slats are produced from Galvanized steel or Alloy Aluminum. The width of the profiles are 37 mm, 42 mm, 55 mm, 77 mm, and 125 mm, Believe Industry Company also accept customized design as well.
Specifications of PU Foamed Roller Shutter Door Roll Forming Machine
Line Working Process
PU Foam Shutter Door Line Components
No
Machine Components
Qty
1
3 Ton Electric Uncoiler
1
1
Roll Forming Machine
Feeding Guider
1
2
Roll Forming Mill
1
3
Straightener
1
4
Heating Device
1
5
Tracking Saw Cutting Device
1
6
Automtic Convey Table
1
7
Mechanical Punch Holes Device
1
8
Controlled System
1
Main Machine Technical Parameters
3 Ton Electric Uncoiler
Description
Specification
H beam steel and steel plate welded structure used for supporting and unwinding coils
Decoiler Expansion & Tension
Manual expansion and tension
Power For Uncoiling
2.2 KW
Coil Unwinding
Electric unwinding
Expansion Range
400-520 mm
Max Loading Capacity
3000 kgs
PU Rolling Shutter Roll Forming Machine
Description
Specification
Feeding Guide + Roll Forming Stations + Heating Device
Machine Structure: Steel plate welded machine base; guide-column type roller stands screwed on the machine base
n Entry Feeding Guide: manually rotate side hand-wheel to adjust the width; avoid material deviation when entering
Main Motor Power
7.5kw
Forming Steps
37 steps
Forming Speed
30-40 m/min
Drive System
Gear Box and Universal Joint
Shaft Material
40Cr; Diameter:75mm; solid shaft
Roller Material
45# steel, fine machining, HRC 58-62. surface chrome plated
Shaft Material
40 mm diameter, 45# Steel.
Heating Device
Description
Specifications
Pre- heating the coil to help expanding the forming Injection
Size
3-4 meters
Heating Type
Heating Tube
Foam Machine
Description
Specifications
Foam Injection into the rolling shutter slats
Motor Power
7.5KW
Mixing Pump Quantity
8g/sec
Density
35-40 kg/m3
Mixing Type
Mechanical and Automatic
Washing
Automatic
Tank Volume
50 Kg/tank/ Both Poly and ISO
Brand of Foam Machine
Great Wall
Servo Motor Tracking Cutting Saw Device
Description
Specifications
While Cutting, the machine will not stop.
Cutting Type
Tracking Saw Cutting By Servo Motor
Cutting Motor
2.2KW
Servo Motor
1.5KW
Equipped with wasted material collecting device
Convey Table
Description
Specifications
Table for conveying products for punching holes or collecting
Size
8 m
Type
Automatic
Mechanical Punch Device
Description
Specifications
Mechanical Punch Device for punching holes on the rolling shutter slats
Punch Type
Mechanical
PLC Control System For Roller Up Door Line
Description
Specifications
Equipped with PLC automatic control system, users input required production data such as length, quantity through touch screen, the touch screen will show the production status. The machine will automatically start to work and stop after the completion of the program.
Voltage and Frequency
380V, 50HZ, 3 Phase( Please confirm)
Touch Screen
Delta
Control System
Delta PLC
Encoder
Omron
Frequency Inverter Brand
Delta
Equipped with aviation plug for easy connect the wiring.
Believe Industry Company have a full range of roll forming machines for rolling shutter door system. Contact us now for more information.