Pu Foamed Roller Shutter Door Roll Forming Machine is a whole production line for producing PU rolling shutter slats, window slats for Europe market.
The Rolling Shutter Door is a kind of door which opened and closed by lifting and descending along guide rail with or with out motor. In some regions or areas where it’s too cold in winter, people prefer to add thermal materials (PU or polyurethane to be specific) inside the rolling shutter or roller shutter to preserve heating, and based on the request, PU Roller Shutter Door Roll Forming Machine has been invented.
PU Foamed Shutter Slats are produced from Galvanized steel or Alloy Aluminum. The width of the profiles are 37 mm, 42 mm, 55 mm, 77 mm, and 125 mm, Believe Industry Company also accept customized design as well.
Specifications of PU Foamed Roller Shutter Door Roll Forming Machine
Line Working Process
PU Foam Shutter Door Line Components
| No | Machine Components | Qty | |
| 1 | 3 Ton Electric Uncoiler | 1 | |
| 1 | Roll Forming Machine | Feeding Guider | 1 |
| 2 | Roll Forming Mill | 1 | |
| 3 | Straightener | 1 | |
| 4 | Heating Device | 1 | |
| 5 | Tracking Saw Cutting Device | 1 | |
| 6 | Automtic Convey Table | 1 | |
| 7 | Mechanical Punch Holes Device | 1 | |
| 8 | Controlled System | 1 | |
Main Machine Technical Parameters
3 Ton Electric Uncoiler
| Description | Specification |
| H beam steel and steel plate welded structure used for supporting and unwinding coils | |
| Decoiler Expansion & Tension | Manual expansion and tension |
| Power For Uncoiling | 2.2 KW |
| Coil Unwinding | Electric unwinding |
| Expansion Range | 400-520 mm |
| Max Loading Capacity | 3000 kgs |
 |
|
PU Rolling Shutter Roll Forming Machine
| Description | Specification | |
| Feeding Guide + Roll Forming Stations + Heating Device
Machine Structure: Steel plate welded machine base; guide-column type roller stands screwed on the machine base n Entry Feeding Guide: manually rotate side hand-wheel to adjust the width; avoid material deviation when entering |
||
| Main Motor Power | 7.5kw | |
| Forming Steps | 37 steps | |
| Forming Speed | 30-40 m/min | |
| Drive System | Gear Box and Universal Joint | |
| Shaft Material | 40Cr; Diameter:75mm; solid shaft | |
| Roller Material | 45# steel, fine machining, HRC 58-62. surface chrome plated | |
| Shaft Material | 40 mm diameter, 45# Steel. | |
|
||
Heating Device
| Description | Specifications |
| Pre- heating the coil to help expanding the forming Injection | |
| Size | 3-4 meters |
| Heating Type | Heating Tube |
 |
|
Foam Machine
| Description | Specifications |
| Foam Injection into the rolling shutter slats | |
| Motor Power | 7.5KW |
| Mixing Pump Quantity | 8g/sec |
| Density | 35-40 kg/m3 |
| Mixing Type | Mechanical and Automatic |
| Washing | Automatic |
| Tank Volume | 50 Kg/tank/ Both Poly and ISO |
| Brand of Foam Machine | Great Wall |
 |
|
Servo Motor Tracking Cutting Saw Device
| Description | Specifications |
| While Cutting, the machine will not stop. | |
| Cutting Type | Tracking Saw Cutting By Servo Motor |
| Cutting Motor | 2.2KW |
| Servo Motor | 1.5KW |
| Equipped with wasted material collecting device | |
 |
|
Convey Table
| Description | Specifications |
| Table for conveying products for punching holes or collecting | |
| Size | 8 m |
| Type | Automatic |
 |
|
Mechanical Punch Device
| Description | Specifications |
| Mechanical Punch Device for punching holes on the rolling shutter slats | |
| Punch Type | Mechanical |
 |
|
PLC Control System For Roller Up Door Line
| Description | Specifications |
| Equipped with PLC automatic control system, users input required production data such as length, quantity through touch screen, the touch screen will show the production status. The machine will automatically start to work and stop after the completion of the program. | |
| Voltage and Frequency | 380V, 50HZ, 3 Phase( Please confirm) |
| Touch Screen | Delta |
| Control System | Delta PLC |
| Encoder | Omron |
| Frequency Inverter Brand | Delta |
| Equipped with aviation plug for easy connect the wiring. | |
 |
|
Believe Industry Company have a full range of roll forming machines for rolling shutter door system. Contact us now for more information.