Cable Tray Machine

Cable Tray Machine is for producing cable trays, cable tray ladders, cable tray covers as per drawings. Believe Industry Company have a full range of roll forming machines for cable tray systems.

Cable Tray Machine Components

No.	Components	Quantity
1.	8Ton Hydraulic Decoiler	1 set
2.	7-Roller Type Leveller	1 set
3.	Servo Feeder	1 set
4.	80Ton Power Press	1 set
5.	Main Roll Forming Machine	1 set
6.	Flying Cutoff & Shrink Device	1 set
7.	Cable Tray End Necking Die	2 sets
8.	Final Product Support Table	2 sets
9.	PLC Control System	1 set
10.	Hydraulic Station	1 set

Cable Tray Machine Line Specifications

8 Ton Hydraulic Uncoiler

1. Structure And Function: Steel plate and beam welded structure, used for holding and unwinding the steel coils.
2. Decoiler Mandrel Expansion And Tension: Hydraulic expansion and tension, hydraulic power offered by 3kw electric motor
3. Mandrel Expansion Range: 480mm to 520mm
4. Decoiling:11kw motor power for coiling unwinding
5. Decoiling Speed: 0-15m/min, adjustable
6. Speed Control: By frequency converter, YASKAWA brand
7. Maximum Capacity: 8000kg
8. Coil I.D: 508mm; Max Coil O.D: 1350mm

7 Rollers Leveler

1. Type: 7 rollers for levelling, upper 3 rollers and lower 4 rollers
2. Power for Levelling: 2.2kw

Servo Feeder

1. Feeding Roller Specification: φ95, 2 rollers
2. Power for Feeding: 1.8kw motor
3. Servo Motor Brand: YASKAWA SGM7G-13AFC61+SGD7S-120A00A002
4. PLC: Siemens PLC, 214-1AD23
5. Touch Screen: Siemens touch screen, SMART 6AV 6648-0CC11-3AX0

315 Ton High Speed Power Press

1. Brand: YangLi JH21-315
2. Punching Speed: 80 times per minute, 200mm length of material feeding each time
3. Punching Die: progressive die
4. Mould Material: SKD11
5. Punching moulds are customized according to specific drawings

Cable Tray Machine Mill

1. Machine Structure: H beam steel welded frame as the machine base; steel plated welded on the machine machine as the roller stands
2. Formed Material Thickness: 0.6-1.2mm
3. Cutting Length: 2000-7000mm
4. Roller Stations/Forming Steps: 22 steps for cable tray; 12 steps for covers
5. Shaft Material: 40Cr with heat treatment; Diameter: 70mm
6. Roller Material: GCr15 with 0.05mm chrome plated
7. Main Motor Power: 11kw x 2
8. Motor Brand: Siemens 1TL0001-1DB23-3FA5
9. Roll Forming Speed: 16m/min; 5 pieces output when cutting length is 3000mm
10. Drive: 1.2” chain drive
11. Bearing: HRB Bearing (Top 1 brand in China)
12. Power for Width Adjust: 2.2kw
13. Power for Height Adjust: 1.5kw x 2

Hydraulic Cutting Device

1. Cutting Type: servo flying cutting without changing cutting molds for each size
2. Cutting Blade Material: SKD11
3. Adjust of Cutting Blade: manual adjust the cutting width and height
4. Power for Cutting: 15kw
5. Hydraulic Pressure: 20Mpa
6. Power for Servo Flying: 4.4kw servo motor
7. Servo Motor Brand: YASKAWA SGM7G-44AFC61+SGD7S-330A00A002
8. Cutting Length & Quantity: controlled by PLC control system, users only need to input desired length and quantity on touch screen
9. Cutting Length Accuracy: ±3mm/10m
10. Angularity Accuracy: ±1.5°/10m
11. Material of Necking Die: SKD11
12. Necking Die Quantities: 4 sets

Final Product Support Table

1. Function: Support the final products in avoid of falling down
2. Type: Angle steel welded frame, roll-path type; non powered
3. Length: 3000mm x 2 sets

Control System

1. Users input the length and quantity of the product through touch screen, the touch screen will show the working status of the machine
2. Operation Type: automatic type & manual type
3. PLC Control System: Siemens PLC 214-1AD23
4. Inverter: YASKAWA 11 kW CIMR-VB4A0031
5. Contactor: Schneider LC1-E2510
6. Thermal Relay: Schneider LRE 32N
7. Switch: Taiwan Mean Well NES-75-24
8. Auxiliary Relay: Omron MY2NlJ DC24V
9. Transformer: Wuxi Fujie JBK3-160VA
10. Encoder: Koyo TRD-2T600BF
11. Touch Screen: Siemens
12. All electric elements conform to CE standard.

Hydraulic Station

1. 15kw hydraulic station for cutting
2. Electromagnetic Valve: Rexrroth 4WE10E3X/EG24N9K4
3. Hydraulic Valve: Rexrroth DBW10B2-5X/315EG24N9K4

Photo Galley

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