Storage Rack Column Roll Forming Machine

Storage Rack Column Roll Forming Machine​ is the cornerstone of modern industrial storage solutions manufacturing. At Beli RollForming, we have engineered a high-precision, fully automated system designed specifically to produce the robust, high-tolerance upright columns essential for pallet racking systems.

The Storage Rack Column Roll Forming Machine serves as a foundational element in the manufacturing of modern industrial storage solutions. At Beli RollForming, we have developed a high-precision, fully automated system specifically engineered to produce durable, high-tolerance upright columns used in pallet racking systems. This machine delivers consistent reliability, operational efficiency, and superior product quality, making it a critical asset for manufacturers seeking to maintain a competitive edge in the material handling industry. 

What Does This Advanced Machine Produce?

This specialized ​Storage Rack Column Roll Forming Machine​ is designed to continuously form high-strength steel coils into standardized upright columns for pallet racking systems. The process involves cold-forming the metal through a series of precision rollers, gradually shaping it into the final profile without any welding, which preserves the material’s integrity.

The finished products are the vertical uprights that form the backbone of all storage racks. These columns feature precisely punched teardrop or diamond-shaped holes at regular intervals. These holes are critical as they allow for the easy and secure attachment of horizontal beams at adjustable heights, providing the flexibility that modern warehouses require.

final products storage rack column

Key Machine Components for Unmatched Performance

The efficiency of our ​Storage Rack Column Roll Forming Machine​ stems from its robust and precisely engineered components. Each part plays a vital role in ensuring a smooth, continuous, and high-quality production process.

  • ​Uncoiler & Decoiler:​​ This unit securely holds and feeds the large steel coil into the machine, ensuring a consistent and tangle-free material supply.

  • ​Pre-Punching System:​​ A critical station that precisely punches the connector holes into the flat strip beforeit is formed into the final column shape. This is far more efficient than post-forming punching.

  • ​Roll Forming Mill Stands:​​ The heart of the machine. A series of tandem mill stands, each containing a set of hardened alloy steel rollers, progressively shape the flat metal strip into the final column profile.

  • ​Precise Cutting System:​​ Typically a hydraulic flying cut-off system that cleanly shears the continuously formed profile to the required length without stopping the production line, ensuring high efficiency.

  • ​PLC Control System:​​ The intelligent brain of the operation. This computer-based system allows for easy setup, precise control over speed and length, and real-time monitoring of the entire process. Explore our range of other machines, like our C Purlin Roll Forming Machine, which also utilizes advanced PLC technology.

Main Machine Parts and Technical Parameters

2 In 1 Design 3Ton Decoiler and Leveller

  • Design: integrated design of decoiler and leveller;
  • Decoiler: supporting and unwinding the coil
  • Leveller: 2 pinch rolls, 7-roll design leveller, leveling the material for a good flatness before punching

1.

Decoiler loading capacity:

3000kgs

2.

Coil inner diameter:

450-530mm

3.

Coil outer diameter

Max. 1350mm

4.

Power for coil expansion

3kw

5.

Power for uncoiling

4kw

6.

Power for levelling

3kw

 Punching Machine With Servo Feeder

  • Servo Feeder: servo motor drive, for feeding material into punching machine
  • Punching Machine: equipped with 110Ton high precision and high speed punching press

1.

* Power for feeding:

3kw

2.

* Feeding speed:

0-20m/min

3.

* Punching mold material:

Cr12MOV, quenched HRC58-62

4.

* Qty of punching molds:

based on design of the rack columns

Main Storage Rack Column Roll Forming Machine

  • Machine Structure: H beam steel welded machine base with cast iron type roller stands
  • Size Adjustment: one side of the roller stands are screwed on a steel plate, which can move in and out as a whole to adjust the distance between the rollers

1.

* Power for roll forming:

15kw*2

2.

* Material of rollers:

GCR15, HRC58-62, surface chromed

3.

* Forming steps:

16 steps

4.

* Speed of roll forming:

0-20m/min

5.

*  Size adjustment power:

2.2kw

 Cutting Device – Servo Tracking Cutoff

  • Design: servo tracking; hydraulic cutting type
  • Equipped with straightening device after roll forming before cutting

1.

* Servo tracking motor:

2.9kw

2.

* Power for cutting:

7.5kw

3.

* Qty of cutting blades:

2 sets for 3 inch and 4 inch rack columns

4.

* Cutting blades material:

CR12MOV, HRC58-62

Simple Automatic Stacker

  • The automatic stacker features a welded steel tube structure with rollers serving as the conveyor table.
  • The stacker is equipped with hydraulic cylinders to lower the roll-formed rack columns, facilitating efficient and convenient collection.

1.

* Power for conveying:

2.2kw

2.

* Pushing type:

pneumatically push

Empower Your Storage Rack Production

Investing in a high-performance ​Storage Rack Column Roll Forming Machine​ from Beli RollForming is a strategic decision to elevate your manufacturing capabilities. This machine is engineered for durability, precision, and high output, ensuring that every upright column you produce meets the highest standards of quality and safety. By automating the production of this critical component, you significantly reduce labor costs, minimize material waste, and increase your overall competitiveness in the global market.

Ready to transform your production line? ​​Contact Beli RollForming today​​ for a detailed consultation and quote. Let us help you build the foundation for stronger, safer warehouses.

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