Stud And Track Roll Forming Machine

What Is a Stud and Track Roll Forming Machine?

A stud and track roll forming machine is a cold roll forming system that manufactures steel studs and U-shaped tracks for light steel frame (LSF) construction. The machine feeds coiled steel strips through roller stations, progressively shaping them into C-section studs and U-section tracks — without any heating.

This approach delivers consistent dimensions across thousands of units, unlike manual cutting and assembly. A typical line includes an uncoiler, feeding guide, 18+ forming stations, hydraulic cutoff, and a programmable control system. Production speeds range from 10 to 15 m/min. See our guide on how a roll forming machine works for a full overview of line configuration.

Stud and track systems are widely used in modular construction, residential framing, commercial partitions, and prefabricated wall modules. Components interlock via flanges — studs slot into tracks fixed to floors and ceilings — enabling rapid assembly with minimal specialized labor.

Why Roll Forming for Stud and Track?

Stud and track components demand tight dimensional tolerances — off-angle flanges or inconsistent web heights cause assembly problems on-site. Roll forming delivers:

  • Consistent geometry — Identical profiles every pass. Web height tolerance stays within ±0.5mm across a production run.
  • High throughput — Running at 12–15 m/min, the line produces 1,000+ linear meters per shift.
  • Material efficiency — No heat cutting scrap. Off-cuts are minimal compared to plasma or saw profiling. See the full advantages of roll forming.
  • Quick changeover — Interchangeable roller sets produce multiple profile sizes. Tool changeover takes 2–4 hours. This applies equally to our C purlin roll forming machine and C/Z purlin roll former.

Stud and Track Roll Forming Machine Specifications

Core specifications for our standard configuration. All parameters are adjustable for custom profiles. For pricing context, see our roll forming machine cost guide.

Machine Overview

Parameter Specification
Forming Speed 12–15 m/min
Forming Steps 18 stations
Voltage 415V, 50Hz, 3-Phase
Shaft Diameter 60mm
Side Wall Thickness 18mm
Driven Motor 5.5KW (Guomao brand)
Transmission Gear-driven
Roller Material GCR15, HRC 58–62, chromed
Roller Processing CNC machined
Length Tolerance ±1.0mm
Control System Siemens PLC + Yaskawa inverter + Omron encoder

Uncoiler

Parameter Specification
Type 3-Ton Electric Uncoiler
Max Coil Weight 2,000 kg
Coil ID Range 460–560mm
Structure Steel plate and C-beam welded
Operation Manual uncoil with tension adjustment

The uncoiler is the first stage in any cold roll forming line. Right uncoiler capacity directly affects uptime and material handling. See decoiler machine types for high-speed operations.

Feeding and Guiding

Parameter Specification
Width Range 200–300mm
Feeding Type Manual
Guide Adjustment Manual lateral adjustment

Hydraulic Cutting Unit

Parameter Specification
Cutting Type Hydraulic stop-cut (cold shear)
Motor Power 4KW
Working Pressure 12–16 MPa
Blade Material Cr12, heat-treated
Length Measuring Omron rotary encoder
Tolerance ±1.0mm

Control System

Parameter Specification
PLC Brand Panasonic
Touch Screen MCSG (bilingual EN/CN)
Frequency Converter Yaskawa
Encoder Omron
Operating Language English / Chinese
Functions Length setting, quantity control, auto-stop
Connection Aviation plug for simplified wiring

Machine Layout: How the Line Works

The production flow: Uncoiling → Feeding & Guiding → Roll Forming → Straightening → Cutting → Collection

  1. Uncoiling — Coil mounted on the 3-ton uncoiler. Operator tensions the strip and feeds it forward.
  2. Feeding & Guiding — Lateral guide rollers center the strip. Manual width adjustment accommodates different coils.
  3. Roll Forming — Strip passes through 18 stations, bending incrementally at each. Gear-driven transmission ensures synchronized roller movement. See how a roll forming machine works for a stage-by-stage breakdown.
  4. Straightening — Downstream straightener corrects minor camber introduced during forming.
  5. Cutting — Hydraulic cutoff activates at programmed length. Encoder triggers the cut precisely, eliminating shearing deformation.
  6. Collection — Finished pieces fall onto the receiving table for bundling.

This flow applies across our range of customized profile roll forming machines, including C channel roll forming machines and solar strut profiles.

stud and track roll forming machine layout

Stud and Track vs. Alternative Framing Methods

Comparing roll-formed steel against timber and hot-rolled steel:

Factor Timber Framing Hot-Rolled Steel Stud and Track Roll Forming
Profile consistency Variable (moisture-dependent) Good Excellent (±1.0mm)
Production speed Manual cutting Slow roll forming 12–15 m/min
Material waste 10–15% typical 5–8% <3%
Labor skill required Moderate High Low
Corrosion resistance Requires treatment Requires coating Galvanized coil = built-in
Profile thickness N/A 1.5–3.0mm 0.4–1.5mm
Suitable for prefab Limited Good Excellent

Light steel framing from a stud and track roll forming machine suits projects prioritizing speed, precision, and consistency — common in modular housing, interior fit-out, and commercial wall systems.

Applications in Light Steel Construction

Stud and track profiles serve several applications:

  • Interior partition walls — Non-load-bearing walls in offices, hotels, and residential buildings. Studs at 400–600mm centers slot into floor and ceiling tracks.
  • Curtain wall backing — Light gauge studs as the structural substrate behind exterior cladding panels.
  • Roof trusses — Cold-formed C-sections assembled into truss configurations for low-rise buildings.
  • Mezzanine flooring systems — Tracks used as boundary members for joist-overhang details.
  • Prefab bathroom pods — Consistent dimensions simplify modular bathroom unit assembly.

For structural framing beyond stud and track, our C purlin roll forming machine and Z purlin roll forming machine handle load-bearing and roof applications. We also offer high strength steel roll forming for heavier gauges.

application of stud and track

Why Believe Industry?

Believe Industry stands apart from general-purpose machinery suppliers through focused expertise in cold roll forming since 2005:

Differentiator Beli Rollforming Typical Supplier
Specialization Cold roll forming only General metalworking equipment
Factory experience 20+ years, 40+ countries Trading company, no factory
Roller tooling In-house CNC grinding, GCR15 HRC 58–62 Outsourced, inconsistent hardness
Control system Siemens PLC + Yaskawa inverter + Omron encoder Generic PLC, limited support
Lead time 30–45 days standard 60–90 days or longer
Documentation Full electrical schematics, roller drawings, PLC logic Invoice and manual only
After-sales 48-hour express parts + VPN remote diagnostics Email wait, no remote support
Customization Profile-specific roller cassettes, adjustable parameters One-size-fits-all
Export experience Ships to 40+ countries, familiar with export documentation Domestic-focused

Believe Industry operates from Wuxi, China with a dedicated engineering team. Every stud and track line is assembled, tested, and signed off by the same technicians who will support it in the field.

Watch the Stud and Track Roll Forming Machine in Action

Contact us at enquiry@believeindustry.com to request a live video of our stud and track roll forming machine running at our Wuxi facility.

Why Choose Believe Industry for Your Stud and Track Line?

Beli Rollforming has manufactured cold roll forming equipment since 2005. Our stud and track machines serve projects across Southeast Asia, the Middle East, North America, and Australia.

Every machine ships with complete documentation: electrical schematics, roller drawings, PLC ladder logic, and an operation manual in your language. Remote diagnostics via VPN-connected PLC units are available on request. See our guide on how to buy a roll forming machine.

Beyond stud and track, we supply cable tray roll forming machines, solar strut channel roll forming machines, standing seam roll forming machines, and storage rack roll forming machines.

For a project-specific quotation, contact enquiry@believeindustry.com. Response within 24 hours on business days.

Change Log & Review Schedule

Type

Date

Description

Initial Publish

2019-01-09

Page first published.

Current Update

2026-05-14

Optimized content and structure; added FAQ, comparison table, “Why Choose Us” section, equipment operation video, and internal links.

Next Scheduled Review

2026-10-14

Check validity of internal and external links.

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