Drainage lines, built in Wuxi China

Downspout and Gutter Roll Forming Machine

A downspout and gutter roll forming machine turns painted coil into a finished rainwater system, one profile at a time. A K-style gutter, a half-round gutter, a box gutter and the downspout that drains it each need their own roll set, punch pattern and cutoff, so most drainage plants run two or three of these lines side by side.

Building drainage lines since 2005. 500+ machines in 50+ countries. ISO 9001 certified, CE compliant.

Fascia gutter roll forming machine with a pre-painted coil on the decoiler
One system, four profilesA gutter line, a downspout line and an elbow former cover a full rainwater package. Each is quoted on its own section drawing.
2005Building drainage lines
500+Machines delivered
50+Export countries
80+Engineers and technicians
ISO 9001Certified, CE compliant
How the line works

Coil in, hanger holes punched, gutter out

A downspout and gutter roll forming machine runs the same five steps as any light gauge line. The difference sits in the tooling: a gutter is wide and open, so the rolls have to hold the front lip and the bead without marking the paint.

01

Decoiler

A 1.5 to 3 t mandrel carries aluminum, galvanized or copper coil. A coil car keeps the overhead crane free.

02

Leveler and feeder

The leveler takes coil set out, then a servo feeder measures each gutter or pipe length before the shear.

03

Punching and notching

Hanger holes every 600 mm, outlet holes and end laps are punched through a die set before the profile closes.

04

Roll forming

14 to 24 driven stations on a downspout and gutter roll forming machine fold the pan, the front lip and the bead. A box gutter needs more passes than a K-style.

05

Cutoff and runout

A flying shear cuts on the move, so the line does not stop between lengths. Gutters leave on a 6 m runout table.

Profile families

Four sections one drainage plant rolls

Every quote for a downspout and gutter roll forming machine starts from the section drawing. These four cover most of the rainwater work we build for.

01 / K-style

K-style gutter

The North American residential profile, 5 in and 6 in, with a flat back, an OGEE front and a folded lip. Rolled from painted aluminum, galvanized or copper.

02 / Half-round

Half-round gutter

A true half circle in 100, 125 and 150 mm, the default for historic and high-end housing in Europe and Australia. Copper and aluminum are common.

03 / Box

Box and valley gutter

Square-sided gutters 200 to 600 mm wide for industrial roofs and valley runs. Heavier coil, more stations and a sealed corner.

04 / Pipe

Downspout and elbow

Rectangular 2x3 in and 3x4 in, or round 3 in and 4 in, corrugated or smooth. The elbow former bends offsets from the same strip.

Line configuration

What a drainage line is built to

Planning ranges for a downspout and gutter roll forming machine. The section drawing and the punch pattern are quoted first, then the coil width and the output target.

Coil width300 to 1,250 mm, set by the developed width of the gutter or pipe
MaterialPre-painted aluminum, galvanized steel, stainless and copper
Material thickness0.3 to 0.5 mm on portable units, 0.4 to 0.8 mm on fixed lines, 0.8 to 1.2 mm on aluminum downspout
Gutter sizesK-style 5 and 6 in, half-round 100 to 200 mm, box 200 to 600 mm
Downspout sizes2x3 in, 3x4 in, 3 in round and 4 in round
Forming stations12 to 24, driven through gearbox and chain
Line speed10 to 15 m/min on a fixed line, 6 to 10 m/min on a portable unit
PunchingHanger holes, outlet holes and end laps, hydraulic press or servo punch
CutoffFlying shear or post cutter, tolerance plus or minus 0.5 mm
ControlSiemens PLC with HMI, Yaskawa inverter, length encoder and batch counter
Electrical supply380 V 50 Hz three phase, or 415 V, 440 V and 480 V for the destination
  • DecoilerManual 1.5 t as standard, electric 3 t with a coil car on fixed lines.
  • Forming frameWelded 350 H beam base, 70 mm shafts on downspout lines, 50 mm on portable frames.
  • RollsASTM 1045 or Cr12MoV, hardened to 58 to 62 HRC, chrome plated 0.05 mm for painted coil.
  • OptionsElbow machine, embossing rolls, hanger hole punch, runout table and remote monitoring.
  • SafetyGuarding to CE, an emergency stop at the operator station and a lockable isolator on the cabinet.
Cost drivers

Four things that move the price

Two quotes for the same gutter can differ by a factor of two. These are the four choices that explain the gap, and the ones to settle before a downspout and gutter roll forming machine is ordered.

01

Profile family

On a downspout and gutter roll forming machine a K-style gutter forms in 14 stations, while a box gutter or an industrial valley needs 22 or more. Every extra stand is another pair of rolls, a shaft and a motor.

02

Material and thickness

Aluminum downspout at 1.2 mm needs a heavier shaft than 0.4 mm painted steel, and that choice drives the frame size of a downspout and gutter roll forming machine. Copper work adds chrome plating and a slower line speed to protect the surface.

03

Punch and notch tooling

Hanger holes, outlet cutouts and end laps run on one fixed die set per gutter size, or on a servo punch that changes position from the screen.

04

Length and handling

A 6 m runout table, an automatic stacker and a packing table add 15 to 30 percent and take one or two operators off the line.

Where these lines run

Four jobs that order a drainage line

The profile follows the building, not the machine. These four orders cover most of the work we quote, and each one fixes its own gutter size, hanger spacing and outlet position before a downspout and gutter roll forming machine is specified.

  • Re-roofing and replacement guttersContractors running 5 in and 6 in K-style on painted aluminum, usually on a portable unit that forms to length at the house.
  • New residential and commercial roofsA fixed downspout and gutter roll forming machine in the plant, feeding a fascia or half-round profile in copper or pre-painted steel for the whole development.
  • Historic and high-end housingHalf-round copper gutters and round downspouts, where the surface finish matters as much as the section.
  • Warehouses and industrial roofsBox and valley gutters 300 to 600 mm wide in 0.8 mm galvanized, cut in one piece for the full run.

Coil for a downspout and gutter roll forming machine is ordered to ASTM A653 or EN 10346, with the paint system chosen for the climate it will face.

Copper half-round gutter and downspout installed on a stone building
Build and test

Every line runs before it ships

A downspout and gutter roll forming machine is judged on its bead and its lip as much as on the pan. Each line is assembled, wired and run in our works with the customer's coil, then measured against the section drawing before packing.

Flower pattern first

The pass design of a downspout and gutter roll forming machine is drawn before steel is cut. A gutter flower is checked for lip marks, springback and bead radius, because a painted surface shows every roll mark.

Trial run in our works

Every line runs at working speed with the customer's coil. Gutter length, hanger spacing and outlet position are measured on the first ten pieces.

Export packing

Rolls are greased and boxed, the shear and the control cabinet are wrapped, and a portable unit ships in one 20 ft container. A fixed line needs a 40 ft high cube.

Lines for the EU arrive with CE documentation under the EU CE marking rules, and UK orders are documented to UKCA through the GOV.UK UKCA guidance.

Questions

Downspout and gutter roll forming machine FAQ

What buyers ask before a drainage line is quoted, answered in plain terms.

What is a downspout and gutter roll forming machine?

A downspout and gutter roll forming machine is a line that folds coated coil into one part of a rainwater system, such as a K-style gutter, a half-round gutter, a box gutter or a downspout. It punches hanger and outlet holes inline, forms the section, then cuts each piece to length. A complete system needs a gutter line plus a downspout line, and often an elbow former.

Which gutter profiles can one line make?

One roll set covers one section family. A K-style line forms 5 in and 6 in OGEE gutters, a half-round line forms 100 to 150 mm half circles, and a box gutter needs its own tooling. Changeover between two sizes in the same family takes 30 to 90 minutes with spacers, or minutes on a line with motorized width adjustment.

What thickness and material can it run?

A portable downspout and gutter roll forming machine runs 0.3 to 0.5 mm painted aluminum or steel, a fixed gutter line 0.4 to 0.8 mm, and aluminum downspout 0.8 to 1.2 mm. Copper is rolled at 0.6 to 1.0 mm with chrome plated rolls and a slower line speed.

How are hanger holes and outlets made?

They are punched before the profile closes, either on a hydraulic press with a fixed die set or on a servo punch that moves between positions. Hanger holes usually sit at 600 mm centres, and the outlet is cut for a 2x3 in or 3x4 in pipe.

How fast does a gutter line run?

A fixed downspout and gutter roll forming machine runs 10 to 15 m/min. On a portable unit the forming speed is up to 10 m/min but the producing speed is 6 m/min, because the operator stops to shear and stack each length.

Can one machine make gutter and downspout?

No. A gutter section is wide and open, a downspout is a closed or lock seamed tube, and the two need different roll sets, shafts and cutoffs. A plant that runs a downspout and gutter roll forming machine for gutters buys a second line for downspouts, and shares the decoiler and the control platform between them.

How much does a line cost and how long is the lead time?

A portable K-style unit starts near USD 18,000. A fixed gutter line lands between USD 30,000 and 55,000, a downspout line between USD 28,000 and 45,000, and an elbow former adds USD 20,000 to 30,000. Build time is 30 to 55 days after the drawing and the deposit.

Send the gutter profile, get a line plan

Share the section drawing, material, thickness, gutter length and output target. Engineering replies with a station plan, a punch layout and a downspout and gutter roll forming machine configuration that matches your rainwater system.

Page updated October 2026.