W Beam Crash Barrier Roll Forming Machine

W Beam Crash Barrier Roll Forming Machine e is for producing W beam guardrails/carsh barrier will hole punched.

Crash Barrier Roll Forming Machine

Machine Feature

1. Adopt Iron Cast Pillar as roll forming stands which is much stronger
2. Adopt Gear Box transmission which is much stable for thick material
3. Adopt latest design of punch mould. Pneumatic pull core.

Machine Components and Layout

Machine Components

1. Hydraulic Uncoiler
2. Feeder and Guider
3. Leveler
4. Puncher
5. Roll Former
6. Cutter
7. Controller
8. Supporter

Crash Barrier Machine Layout

Crash Barrier Roll Forming Machine Specifications

Hydraulic Uncoiler

1. Type: Hydraulic Loosen and tension. Electric Uncoiling
2. Loading Capacity 5 Ton
3. Maximum Coil Width: 600 mm
4. Coil Inner Diameter 480-600mm
5. Coil Outer Diameter Max 1600mm
6. Hydraulic Motor Power 3 KW
7. Uncoiling Motor Power 4 KW

Feeding, Guiding and Leveling

1. Adopt quality design of feeding and guiding device, workers can adjust the feeding width by turn around the side wheels.
2. Width range 300-500mm
3. Pinch Roller Material ASTM 1045, surface is chromed
4. Side Wall Panel and Wheels Black Coating
5. Lever Rollers Upper 3, Bottom 4
6. Leveling Rollers Material ASTM 1045, Chromed, 76 mm Diameter
7. Feeding Rollers Transmission Gear Box connected with main machine

Punching Holes Device

1. The punches will be connected to a single hydraulic unit with tank, motor, pump, pressure control valves, pressure gauges, solenoid valves, hydraulic hoses, all designed to operate safely at the required operating pressure.
2. Punching Mould Material CR12, HRC 60-62 degree
3. Hydraulic Motor Power 15 KW
4. Hydraulic Work Pressure 12-16 Mpa
5. Length Measuring Omron Encoder
6. The hydraulic station will equipped with cooling fan for working in Tropical Zone

Roll Forming Machine Device

1. Machine Structure: Adopt H beam steel welded frame as the machine base, Cast Steel Stands as the main structure, gear box transmission.
2. Thickness 3.2 mm
3. Roller Stations 13
4. Shaft Material ASTM 1045, 100 mm Diameter, HB 220-260
5. Roller Material GCR15, quenched 58-62, surface chromed
6. Motor Power: 30 KW
7. Forming Speed 5-10m/min ( include punching and cutting)
8. Driven Method Gear Box
9. Machine work area will cover safety protective screening

Hydraulic Cutting Device

1. 4 Post design, stop cutting. 3-pieces cutting blade design.
2. Cutting Mould Material CR12, HRC 60-62 degree
3. Hydraulic Motor Power 15 KW
4. Hydraulic Work Pressure 12-16 Mpa
5. Length Measuring Omron Encoder
6. The hydraulic station will equipped with cooling fan for working in Tropical Zone

Controlled Box

1. Users input the length and quantity of the product through touch screen, the touch screen will show the working status of the machine. And the machine will automatically stop after the completion of the cutting program
2. Voltage and Frequency 380V, 50HZ, 3 Phase( Please confirm)
3. Touch Screen MCGS
4. PLC Panasonic
5. Encoder Omron
6. Frequency Converter Brand Yaskawa
7. Adopt aviation plug for easy connect the wiring.

Believe Industry Company have a full range of roll forming machines for Guardrail System. Contact us for more information