Highway Crash Barrier Cold Roll Forming Machine is for producing crash barriers/guardrails as desired drawings.
Crash Barrier Cold Roll Forming Machine
What’s Crash Barriers?
Crash Barriers, also named as guardrails, which is for preventing vehicle accidents in most applications. The crash barrier is roll formed from sheet coil into W-Shaped rail and typically galvanized to get rid of corrosion from weathers, rains and other treating factors. The normal thickness is 3.2mm.
Installation Types of W-Beam Guardrail Crash Barrier
- Single faced single barrier
- Single faced double barrier
- Double faced single barrier
- Double faced double barrier
Crash Barrier Cold Roll Forming Machine
Crash Barrier Cold Roll Forming Machine is a whole automatic line to produce guardrails with holes punched. Believe Industry Company have different designs of guardrail roll former for different production capacity requirements.
Layout of Guardrail Roll Forming Line
Main Technical Specifications
- Maximum sheet width: 800mm
- Thickness range: 4mm
- Horizontal distance between stands: 500mm
- Roller station quantity: 16 nos.
- Total Power: 37.5KW
- Line Speed: 15m/min
Single Mandrel Uncoiler
- Load capacity: 10 Ton
- Coil Width: Max 800mm
- I.D of coil: 450-600mm
- O.D of coil: Max 1600mm
- Mandrel movement: Hydraulic
- Back Tension: Manual
Main Base
The main base of the guardrail machine is MS fabricated structure and adequately ribbed to minimize the distortion. It is accurately machined on top and bottom surfaces the threaded holes are made on the bed for positioning the stands.
Guardrail Machine Stands
The stands of the crash barrier cold roll forming machine are mounted on the bed of the machine the line alignment can be easily done due to guide ways arranged on the bed of the machine. Each forming station consists of a fixed housing and sliding type out board housing. The mill stands will be arranged to locate shafts mounted on taper bearings. For the top shafts the bearings are housed in the cartridge type bearing blocks. The bottom shaft bearings are located in the bored machined in the housings. The bottom arbors are fixed in position whereas the top arbors along with cartridge blocks could be raised or lowered in vertical guides machined in housings.
Roll shafts
The roll shafts dia. 90 mm will be manufactured from quality steel and will be keyed to locate tooling.
Drive
The drive to the roll former will be by means of a gear box system. The main drive will be provided by means of 22.5KW motor
Tooling
All the Roller will adopt quality GCR15 steel, heat treatment.
Hydraulic Cutoff Device
The guardrail cold roll forming machine adopt post hydraulic cutting device after roll forming. Total power is supply from a 15 KW hydraulic station.
Believe Industry Company have several designs of w beam guardrail machines. Contact us for more information.
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5 Ton Uncoiler for Guardrail Roll Forming Machine -
The Roll Forming Machine is the main part of a whle guardrail roll forming line -
The Cutting Device is for cuting off the guardrails into desired length which is set by PLC controlled system -
