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floor deck roll forming machine
floor deck roll forming machine

Metal Floor Deck Roll Forming Machine

A metal floor deck roll forming machine is a specialized piece of industrial equipment designed to continuously shape flat metal coils into precision-engineered floor deck profiles—such as composite floor decks, corrugated floor decks, or cellular floor decks—used in steel structure buildings.

Metal Floor Deck Roll Forming Machine is designed and manufactured for producing steel floor decking for steel buildings.

Profile Drawing

metal decking floor
New deisgn floor deck exceptionally resistant to compressive buckling resulting in superior span capability compared to traditional decks.
Re-entrant Composite floor deck
Highly strong re-entrant compositate floor deck
Normal design floor deck
Normal design metal floor deck is invented in 1970s, and also widely used now
Deep floor deck
deep profile shape provides a very efficient metal deck and composite slab, with a low usage of concrete. Slimflor systems have wider lower flange steel beams that allow the deck to land on the bottom flange.

Material Details of Metal Floor Deck

Metal floor decks primarily use hot-dip galvanized steel (Q235/A36, 120–275g/m² zinc coating) — cost-effective, high-strength (235–355MPa yield). Alternatives: galvalume (superior corrosion/heat resistance), aluminum (3003/5052, lightweight), stainless steel (304/316 for harsh environments). Thickness: 0.8–2.0mm (1.0–1.5mm common). Embossed surfaces enhance concrete bond for composite systems, tailored to structural and environmental needs.
 

Layout of Metal Floor Deck Roll Forming Machine

75mm Deep Galvanized Steel Floor Decking Sheet Roll Forming Machine
Uncoiling--Feeding and Guiding-- Roll Forming ---Cutting --Collecting

Technical Parameters of Metal Floor Deck Roll Forming Machine

Hydraulic  Uncoiler with Coil Car

  • Electric uncoiling, hydraulic loosen and tension
  • Maximum capacity:11 Ton
  • D：508mmO.D：1350mm
  • Maximum width:1350mm，
  • Hydraulic Power: 5.5KW, Uncoiling motor power:5.5KW

 Roll Forming Machine

  • Adopt H STEEL and Steel Plate Welded, side wall thickness: 25mm, 450mm H steel
  • Rollers Station: 30, with several auxiliary rollers
  • Diameter of Shaft: 100mm
  • Material Of Shaft: 45# Steel With Heat Treatment HRC50~55
  • Material Of Roller: GCR 15(ASRM a295:1998) Steel With Quenching Treatment and Chroming of 0.05mm Thickness
  • Motor Power: 15KW*2
  • Power Transition: by Gears&Chains( 2 inch single)
  • Speed Control: by Frequency Inverter
  • Speed of the machine: 10-15m/min

Hydraulic Cutting Device

  • Material Of Cutting Mold: Cr12 Steel With Quenched Treatment HRC 60-62
  • Cutting Length And Quantity: Clients Can Set The Length and Quantity on the PLC Touch Screen
  • Hydraulic Station Power: 5KW
  • Tolerance Of Cutting Length: +/-2mm

Control System

  • The worker input the length and quantity of the product through touch screen, total 20 groups, the touch screen will show the working status of the machine,
  • PLC Control Box: 700mmx1000mmx300mm
  • Computer Control System: Mitsubishi PLC
  • Frequency inverter: Mitsubishi
  • Encoder: Omron Brand
  • Limit switch: Omron
  • Controlled System Power: Overload Protection
  • Pressure Of Hydraulic Station: ≧12Mpa
  • Current: 415 V Direct Current, 50Hz, 3 Phase

Collection Table

Collect the product after cutting, Angle Steel Welded, rollers chromed

Conclusion

The metal floor deck roll forming machine is an indispensable industrial solution for modern steel-framed construction. It delivers efficient, precise production of high-integrity floor deck profiles—compatible with galvanized steel, aluminum, and specialty materials—ensuring consistent dimensions and structural reliability. By streamlining prefabrication, it boosts on-site efficiency, supports composite concrete bonding, and adapts to diverse project needs (residential, industrial, commercial). A cost-effective, high-performance tool that underpins durable, fast-track building projects. Contact us today to customize your machine for specific deck profiles, capacity, and budget, and elevate your construction production efficiency.

Weight 18500 kg
Dimensions 25000 × 1500 × 1500 mm

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