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STEEL FLOOR DECK ROLL FORMING MACHINE

Steel Floor Deck Roll Forming Machine is for producing Metal Floor Decks with the thickness up to 2.0mm, yield strength 550 MPA

Steel Floor Deck Roll Forming Machine Specifications

What’s Steel Floor Deck?

A composite steel deck combines the high tensile strength of steel with the compressive strength of concrete to improve design efficiency and reduce the material necessary to cover a given area. Additionally, composite steel decks supported by composite steel joists can span greater distances between supporting elements(Such as C Purlins, Z Purlin, H Steels). And have reduced live load deflection in comparison to previous construction methods.


Advantages of Composite Floor Deck

  • Speedy construction
  • Savings in weight
  • Easy installation
  • Less concrete usage
  • Fire resistant

Types of Composite Floor Deck

Normal design metal floor deck

Classic floor deck
Normal design metal floor deck is invented in 1970s, and also widely used now.

Re-entrant Metal Floor Deck

composite floor deck
Highly strong re-entrant composite floor deck, used for long-span structures.

New design Metal Floor Decking

metal decking floor
New design floor deck exceptionally resistant to compressive buckling resulting in superior span capability compared to traditional decks.

Deep Profile

deep floor deck
Deep profile shape provides a very efficient metal deck and composite slab, with a low usage of concrete.

Floor Deck Machine Components

  1. Uncoiler, 5 Ton Capacity
  2. Roll Forming Machine
  3. Cutoff equipment
  4. Hydraulic Station
  5. Controlled cabinet
  6. Collection Table

Brief Specifications of Floor Deck Roll Forming Machine

Hydraulic Uncoiler with Coil Car

  1. Electric uncoiling, hydraulic loosen and tension
  2. Maximum capacity:11 Ton
  3. D：508mmO.D：1350mm
  4. Maximum width:1350mm，
  5. Hydraulic Power: 5.5KW, Uncoiling motor power:5.5KW

Roll Forming Machine

  1. Adopt H STEEL and Steel Plate Welded, side wall thickness: 30 mm, 500 mm quality H steel
  2. Roll Forming Rollers Station: 32, with several side rolls
  3. Diameter of Shaft: 120 mm
  4. Material Of Shaft: 45# Steel With Heat Treatment HRC50~55
  5. Material Of Roller: GCR 15(ASRM a295:1998) Steel With Quenching Treatment and Chroming of 0.05mm Thickness
  6. Motor Power: 15KW*3 siemens brand
  7. Power Transition: by Gears&Chains( 2.5 inch single)
  8. Speed Control: by Frequency Inverter
  9. Speed of the machine: 10-15m/min

Cutoff Device

  1. Material Of Cutting Mold: Cr12 Steel With Quenched Treatment HRC 60-62
  2. Cutting Length And Quantity: Clients Can Set The Length and Quantity on the PLC Touch Screen
  3. Hydraulic Station Power: 5.5 KW
  4. Tolerance Of Cutting Length: +/-2mm

Control System

  1. The worker input the length and quantity of the product through touch screen, total 20 groups, the touch screen will show the working status of the machine,
  2. PLC Control Box: 700mmx1000mmx300mm
  3. Computer Control System: Mitsubishi PLC
  4. Frequency inverter: Mitsubishi
  5. Encoder: Omron Brand
  6. Limit switch: Omron
  7. Controlled System Power: Overload Protection
  8. Pressure Of Hydraulic Station: ≧12Mpa
  9. Current: 415 V Direct Current, 50Hz, 3 Phase

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Photo Gallery

  • floor deck roll forming machine uncoiler
    The Uncoiler is for uncoiling the coils automatically
  • floor deck roll forming machine mill
    The main part of metal floor deck roll forming machine
  • PLC Controlled Cabinet
    The worker can set all the data of length, quantity, holes position on the touch screen which will controll the machnne
  • composite floor deck roll forming machine