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UPRIGHT RACK ROLL FORMING MACHINE

Upright Rack Roll Forming Machine is for producing Upright Racks for Warehouse Pallet Rack System. The sizes and thicknesses is adjustable and customized.

Upright Rack Roll Forming Machine

Introduction of Upright Rack

Upright Rack(also called Uprights or Upright Columns) vary in size and design depend on the load capacity and styles. Such as L Shape ( Light Capacity), C Shape (Medium Capacity), Special C Type for heavy Capacity. Holes(Tear Drop Design) and slots are punched during producing so that the load beams can be mounted into the Upright Racks. The heavy Upright Racks thickness up to 2.5mm.

Believe Industry Company have different design roll forming machines for different requirements:

1: High speed, speed can be up to 30m/min

2: Automatic adjust

3: Economic solution

Drawings of upright rack
The different sizes of the upright racks can be produced in one roll forming machine with holes and slot punched

The Layout of Upright Rack Roll Forming Machine

Uncoiling–Punching Holes and Slots– Feeding and Guiding– Roll Forming– Cutting Off— Collecting.

M/C of Upright Rack Roll Forming Machine

1 Uncoiler and Leveler 1 Set
2 Servo Feeder and Punch Press 1 Set
3 Accumulator 1 Set
4 Roll Forming Machine  1 Set
5 Controller 2 Set
6 Hydraulic Station 2 Set
7 Collection Table 1 Set

Specifications of Upright Rack Roll Forming Machine

Uncoiler and Leveler

  1. Hydraulic expansion, Passive uncoiling
  2. Mounted with press arm to avoid the coil over-uncoiling
  3. Mounted with limit sensor to avoid over uncoiling
1

Coil Width

Max 400 mm

2

Coil Thickness

2.0-3.0 mm

3

Coil Weight

Max 3000 KGS

4

Coil Inner Diameter

450-530 mm

5

Coil Outer Diameter

Max 1300 mm

6

Hydraulic motor power

1.5 KW

7

Leveling Motor Power

3 KW

8

Leveling device design

2 pinch rolls, 7 leveling rolls

9

Leveling roller diameter

52.5 mm

10

Leveling roller material

40 CR

11

Hydraulic Value Brand

Beijing Huade

12

Inverter

Yaskawa

13

Limit Sensor

Omron

Servo Feeder and 80 Ton Punch Press

  1. Servo Feeder: servo motor driven, for feeding material into punching press.
  2. Multistage Type Feeding:can input various groups of different feeding lengths.
  3. Equipped 80 Ton high precision and high speed punch press
  4. Punch press adoptsthe combined type air operated friction clutch.
1

Servo Feeder Type

NC-400

2

Coil width

Max 400 mm

3

Power For Feeding

3 KW Yaskawa Motor

4

Feeding Speed

30 meters/min max, adjustable

5

PLC Brand

Siemens PLC

6

Touch Screen Brand

Siemens Touch Screen

7

Punch Press Type

Yangli JH21-80

8

Punching Molds Material

SKD11, quenched HRC58-62

9

Dies Quantity

2 sets, 3 inch and 4 inch.

 

Pallet Column Roll Forming Machine

  1. H beam welded as the machine base, Milled steel plate on the top surface,
  2. Iron Cast Roll Forming Stands fixed on the top surface with position key to be high precised.
  3. Gear Box transmission
  4. The operation side of the machine can be adjustable for different width of columns . Controlled by PLC.
  5. All the bearings are NSK Ball Bearings
  6. Side rolls will be assembled between roll forming stands to form the edge radius
  7. Servo tracking cutting saw to enlarge the line speed. And saw cutting is suitable all the sizes of P beams
  8. Mounted with lubrication system
  9. Mounted with straightening device to ensure the output beams be straight
1

Roller Station

20 forming steps with some side roll

2

Shaft Material

40CR, 80 mm diameter for different mills

3

Roller Material

GCR 15 , HRC 58-62, surface chromed

4

Power For Roll Forming

15 KW x 2

5

Adjust motor power

2.2 KW

6

Line speed

15-20m/min

7

Driven Method

Gear Box Transmission

8

Servo tracking motor power for cutting

2.9 KW Yaskawa motor

9

Hydraulic Cutting Power

7.5 KW

10

Cutting Blade Material

CR12 MOV(HRC 58-62)

11

Cutting Blade quantity

2 sets for 3 inch and 4 inch column, adopting 45 degree cutting device to avoid material wasting

12

Hydraulic Station Brand

Wuxi Wanshen, mounted will cooling fan.

13

Straightening Device

Equipped with straightening device to ensure the products be straight.

 

Besides of Upright Racking Roll Forming Machine, We also offer P Beam Machine, C Bracing Machine, Contact us or Whatsapp Us now for more information.

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