UPRIGHT RACK ROLL FORMING MACHINE

Upright Rack Roll Forming Machine is for producing Upright Racks for Warehouse Pallet Rack System. The sizes and thicknesses is adjustable and customized.

Upright Rack Roll Forming Machine

Introduction of Upright Rack

Upright Rack(also called Uprights or Upright Columns) vary in size and design depend on the load capacity and styles. Such as L Shape ( Light Capacity), C Shape (Medium Capacity), Special C Type for heavy Capacity. Holes(Tear Drop Design) and slots are punched during producing so that the load beams can be mounted into the Upright Racks. The heavy Upright Racks thickness up to 2.5mm.

Believe Industry Company have different design roll forming machines for different requirements:

1: High speed, speed can be up to 30m/min

2: Automatic adjust

3: Economic solution

The Layout of Upright Rack Roll Forming Machine

M/C of Upright Rack Roll Forming Machine

1	Uncoiler and Leveler	1 Set
2	Servo Feeder and Punch Press	1 Set
3	Accumulator	1 Set
4	Roll Forming Machine	1 Set
5	Controller	2 Set
6	Hydraulic Station	2 Set
7	Collection Table	1 Set

Specifications of Upright Rack Roll Forming Machine

Uncoiler and Leveler

1. Hydraulic expansion, Passive uncoiling
2. Mounted with press arm to avoid the coil over-uncoiling
3. Mounted with limit sensor to avoid over uncoiling

1	Coil Width	Max 400 mm
2	Coil Thickness	2.0-3.0 mm
3	Coil Weight	Max 3000 KGS
4	Coil Inner Diameter	450-530 mm
5	Coil Outer Diameter	Max 1300 mm
6	Hydraulic motor power	1.5 KW
7	Leveling Motor Power	3 KW
8	Leveling device design	2 pinch rolls, 7 leveling rolls
9	Leveling roller diameter	52.5 mm
10	Leveling roller material	40 CR
11	Hydraulic Value Brand	Beijing Huade
12	Inverter	Yaskawa
13	Limit Sensor	Omron

Servo Feeder and 80 Ton Punch Press

1. Servo Feeder: servo motor driven, for feeding material into punching press.
2. Multistage Type Feeding:can input various groups of different feeding lengths.
3. Equipped 80 Ton high precision and high speed punch press
4. Punch press adoptsthe combined type air operated friction clutch.

1	Servo Feeder Type	NC-400
2	Coil width	Max 400 mm
3	Power For Feeding	3 KW Yaskawa Motor
4	Feeding Speed	30 meters/min max, adjustable
5	PLC Brand	Siemens PLC
6	Touch Screen Brand	Siemens Touch Screen
7	Punch Press Type	Yangli JH21-80
8	Punching Molds Material	SKD11, quenched HRC58-62
9	Dies Quantity	2 sets, 3 inch and 4 inch.

 

Pallet Column Roll Forming Machine

1. H beam welded as the machine base, Milled steel plate on the top surface,
2. Iron Cast Roll Forming Stands fixed on the top surface with position key to be high precised.
3. Gear Box transmission
4. The operation side of the machine can be adjustable for different width of columns . Controlled by PLC.
5. All the bearings are NSK Ball Bearings
6. Side rolls will be assembled between roll forming stands to form the edge radius
7. Servo tracking cutting saw to enlarge the line speed. And saw cutting is suitable all the sizes of P beams
8. Mounted with lubrication system
9. Mounted with straightening device to ensure the output beams be straight

1	Roller Station	20 forming steps with some side roll
2	Shaft Material	40CR, 80 mm diameter for different mills
3	Roller Material	GCR 15 , HRC 58-62, surface chromed
4	Power For Roll Forming	15 KW x 2
5	Adjust motor power	2.2 KW
6	Line speed	15-20m/min
7	Driven Method	Gear Box Transmission
8	Servo tracking motor power for cutting	2.9 KW Yaskawa motor
9	Hydraulic Cutting Power	7.5 KW
10	Cutting Blade Material	CR12 MOV(HRC 58-62)
11	Cutting Blade quantity	2 sets for 3 inch and 4 inch column, adopting 45 degree cutting device to avoid material wasting
12	Hydraulic Station Brand	Wuxi Wanshen, mounted will cooling fan.
13	Straightening Device	Equipped with straightening device to ensure the products be straight.

 

Besides of Upright Racking Roll Forming Machine, We also offer P Beam Machine, C Bracing Machine, Contact us or Whatsapp Us now for more information.