Hydroponic Hanging Gutter Roll Former

Hydroponic Hanging Gutter Roll Former

A hydroponic hanging gutter roll former (also called a hydroponic hanging gutter roll forming machine) manufactures suspended gutters for hydroponic growing systems with recirculation. The machine is customizable to each farm’s length requirements, which simplifies installation and transport to the greenhouse while reducing storage and logistics problems.

Our newest hanging gutter roll forming machine design works especially well for large greenhouses that need hydroponic growing systems. It installs in one piece without joints or intermediate connections—something that matters when you’re setting up in situ.

Believe Industry Company also accepts customized profiles and will design the hydroponic hanging gutter roll former and hydroponic hanging gutter roll forming machine according to your requirements. We offer a one-stop solution for greenhouse gutter manufacturing.

Hydroponics is a method of growing plants without soil, using mineral nutrient solutions in water. Learn more about hydroponics on Wikipedia.

Related Products: Cable Tray Roll Former | Solar Strut Channel Machine | Standing Seam Roll Former

Hydroponic Hanging Gutter Roll Former

Hanging Gutter Details

The hydroponic hanging gutter roll forming machine produces two main gutter types for different crops.

Specifications of the Flat Top Gutters

Parameter Value
Gutter Width 210-310 mm
Gutter Height 100 mm
Drain Channels Depth 40 mm
Drain Channels Width 32 mm
Coil Thickness 0.6-0.8 mm
Coil Width As per width of the gutters

Specifications of the Strawberry Gutter

Parameter Value
Gutter Width 250 mm
Height 100 mm
Coil Width As per dimensions of the gutter

Need help choosing? Contact us to discuss your greenhouse requirements.

Hydroponic Hanging Gutter Roll Former Specifications

Gutter Machine Details

  • Machine Length: 3500 mm – 4000 mm
  • Machine Width: 2000 mm
  • Machine Weight: 8500 KGS
  • Weight of Rafted Mill for Strawberry Gutter: 3000 KGS
  • Manual adjustment of spaces and cutting blade replacement required for different width of Flat Top Gutter
  • Roll forming mills must be replaced for different gutter profiles
  • Both sets of rafted mills are mounted on a caterpillar device

Decoiler

  • Mounted upon the roll forming mills
  • Hydraulic loosening and tensioning of the mandrel
  • Inner diameter of the coil: 460-550 mm
  • Loading Capacity: 4000 KGS

Main Roll Forming Part

  • Rafted mill design for easy replacement of all rollers for different products
  • Motor Power: 7.5 KW
  • Forming Stations: 7-9 groups of rollers, axes, nuts, Chain-Sprocket, etc.
  • Roller Material: 42CR, surface chromed 0.05mm
  • Shaft: 75 mm diameter, 40 CR, HB 220-260
  • Roll Forming Speed: 20 m/min

Hydraulic Cutting

  • Cutting Position: After roll forming
  • Cutting Blade Material: CR12MOV

Controller

  • Controlled box mounted on the frame
  • PLC Brand: Siemens
  • Inverter Brand: Yaskawa
  • Encoder Brand: Omron
  • Tolerance: +/- 5mm for every 100 meters
  • External Remote Control: Wireless remote control. The caterpillar device turns left and right, backward or forward, rotates 360 degrees at will. Machine rollers move manually forward and backward.

Hydraulic System

  • Motor Power: 11 KW
  • Hydraulic Pressure: 20 Mpa
  • Oil Volume: 300 L
  • Hydraulic System Brand: Beijing Huade

Caterpillar Device

  • Driven Power Supply: Hydraulic Motor
  • Rotation Angle: 360 degrees

Key Features

1. Rafted Mill Design

The rafted mill design lets you replace all rollers quickly when switching between different gutter profiles. For farms that need both flat top and strawberry gutters, this saves significant downtime. This hydroponic hanging gutter roll forming machine feature is what makes our system adaptable to multiple profiles without buying separate machines.

2. Caterpillar Mobility

The entire machine mounts on a caterpillar device that rotates 360 degrees. You can position the hydroponic hanging gutter roll forming machine precisely in the greenhouse during installation.

3. Wireless Remote Control

Operate the hydroponic hanging gutter roll forming machine from a distance using the wireless remote. The caterpillar moves forward, backward, left, and right—and the rollers can be jogged manually for precise adjustments.

4. Custom Profile Support

We design the roll former around your specific gutter profile. Send us your drawings or samples, and we’ll configure the machine accordingly.

Explore More: Roll Forming Machines Overview | How to Operate Roll Forming Machines

For technical details on greenhouse hydroponic systems, see University of Arizona Controlled Environment Agriculture Center.

cultivation gutter roll former layout

Comparison Tables

Flat Top Gutter vs Strawberry Gutter

FeatureFlat Top GutterStrawberry Gutter
Width210-310 mm (adjustable)250 mm (fixed)
Height100 mm100 mm
Drain Channel Depth40 mmNot specified
Drain Channel Width32 mmNot specified
Typical Use CaseLeafy greens, herbsStrawberries
Rafted Mill RequiredYes (adjustable width)Yes (dedicated profile)
Coil Thickness0.6-0.8 mm0.6-0.8 mm

Manual vs Automated Gutter Production

FactorManual BendingRoll Forming Machine
Production Speed2-5 m/hour20 m/min
Dimensional Accuracy±10 mm±5 mm per 100m
Labor Required2-3 workers1 operator
Joint-Free InstallationNoYes
Initial InvestmentLowHigher
Long-term ROILowerHigher after 6-12 months

Comparison with Competitor Machines

FeatureBelieve IndustryTypical Competitor
Rafted Mill DesignIncluded (2 sets)Often optional
Caterpillar Mobility360° rotationFixed position
PLC BrandSiemensVarious
Remote ControlWireless includedSometimes extra
CustomizationFull profile designLimited options
After-Sales SupportGlobalRegional only

Hydroponic Gutter Materials Comparison

Selecting the right material for your hydroponic hanging gutter roll forming machine output affects both longevity and crop safety.

MaterialDurabilityCostCorrosion ResistanceRecommendation
Galvanized Steel10-15 yearsLowGoodMost cost-effective
Aluminum-Zinc Coated15-20 yearsMediumBetterBalanced choice
Stainless Steel20+ yearsHighExcellentPremium applications
Aluminum10-12 yearsHighExcellentLightweight needs

For more on greenhouse materials and construction, see UGuelph’s greenhouse engineering resources.

Applications

Hydroponic hanging gutters produced by this hydroponic hanging gutter roll forming machine are used in:

  1. Commercial Greenhouse Vegetable Production – Lettuce, spinach, herbs
  2. Strawberry Farming – Suspended growing systems with dedicated gutter profile
  3. Research Facilities – Recirculating hydroponic setups for experiments
  4. Urban Farming – Space-constrained installations with modular design
  5. Container Farming – Compact systems for year-round production

For more on soilless cultivation methods, see FAO’s hydroponics guide.

Related Reading: Pallet Upright Frame Roll Forming Machine Guide

Hydroponic Hanging Gutter application

Frequently Asked Questions

What is a hydroponic hanging gutter roll former?

A hydroponic hanging gutter roll former (also called a hydroponic hanging gutter roll forming machine) is a cold roll forming machine that manufactures suspended gutters used in hydroponic growing systems. These gutters hold plants and recirculate nutrient solution in greenhouse environments.

For an overview of greenhouse structures and technology, see OSU Extension’s greenhouse resources.

How long does it take to change from one gutter profile to another?

Changing between gutter profiles requires replacing the rafted mill cassettes and adjusting the cutting blade. With practice, operators typically complete the changeover in 30-60 minutes.

What coil thickness can this machine handle?

The machine is designed for coil thicknesses of 0.6-0.8 mm, which is standard for hydroponic hanging gutters. If you need a different thickness range, we can customize the roller design accordingly.

Can the machine produce gutters of any length?

Yes. The machine produces gutters to the length specified by the farm operator. The in situ installation means gutters can be formed and installed as one continuous piece.

Does Believe Industry provide installation support?

Yes. We provide installation guidance and can dispatch technicians for on-site setup if needed. Contact our support team for details.

What is the production speed of the machine?

The roll forming speed is 20 m/min. Actual output depends on the gutter length, coil feeding speed, and operator workflow.

Can I get a custom gutter profile designed?

Absolutely. We accept customized profiles and will design the hydroponic hanging gutter roll former according to your requirements. Send us your drawings or physical samples.

What maintenance does the machine require?

Regular lubrication of chains and bearings, periodic inspection of hydraulic system, and roller cleaning after production runs. See our maintenance tips guide.

How do I calculate the coil weight needed for my project?

Use our Free Metal Coil Calculator to estimate material requirements.

Installation & Setup Process

The hydroponic hanging gutter roll forming machine installation follows these steps:

  1. Site Preparation – Ensure level concrete foundation with 4-5 meters of clearance around the machine
  2. Machine Positioning – Use the caterpillar device and wireless remote to position the hydroponic hanging gutter roll forming machine precisely
  3. Coil Loading – Load coil onto the decoiler (capacity: 4000 KGS)
  4. Profile Settings – Adjust rafted mill cassettes to match gutter specifications
  5. Test Run – Produce 3-5 test pieces and verify dimensions
  6. Production – Begin full production with continuous length output

For greenhouse design standards, refer to ASABE (American Society of Agricultural and Biological Engineers).

Why Choose Believe Industry?

Believe Industry Company (operating as Beli Rollforming) has been manufacturing hydroponic hanging gutter roll forming machines since 2005. We export to 40+ countries and maintain strict quality control on all equipment.

Our Advantages

  • 1,000+ machines installed worldwide, including hydroponic hanging gutter roll forming machines
  • 20+ countries served
  • Siemens, Yaskawa, Omron components as standard
  • 24-month warranty on all machines
  • 24/7 remote technical support
  • Custom profile design services

More About Us: About Believe Industry | FAQs

For research on protected cultivation, see Acta Horticulturae proceedings.

Roll Former in Action

Request For Quotation

Ready to discuss your hydroponic gutter production line with our hydroponic hanging gutter roll forming machine? Fill out the form below, and our team will respond within 24 hours.

What to include in your inquiry:

  • Gutter profile drawings or samples
  • Required production capacity (meters/day)
  • Greenhouse dimensions
  • Target crop type (leafy greens, strawberries, etc.)
  • Coil material preference

Other Equipment You May Need:

For crop-specific hydroponic system design, see University of Florida IFAS Extension.

Request For Quotation

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