Perforated Cable Tray Production Line

The perforated cable tray production line is a high-performance duplex system engineered to manufacture C-section cable tray profiles with precision-allotted holes. Designed exclusively for commercial and industrial construction applications, these cable trays provide reliable support for electrical wiring, cable management, and infrastructure installations.
 
Ideal for processing medium-gauge steel (thickness range: 0.6–2.0mm), this production line delivers consistent, high-quality output for cable trays with a customizable width range of 50mm to 600mm—meeting the diverse needs of industrial electrical projects, commercial building wiring systems, and heavy-duty cable routing tasks.
 
The cable tray roll forming machine is expertly integrated with either a hydraulic punching device or a high-speed press machine—engineered specifically to create precise radiation holes on cable tray profiles.
 
Equipped with a telescope shaft, this machine enables rapid size changeover without the need for tool replacement—slashing downtime and boosting production efficiency for manufacturers. A built-in pre-cutting device is also included as a standard feature, delivering clean, accurate cuts for finished cable tray products that meet strict industrial specifications.

Cable Tray Types

Cable trays are categorized by structure and material for diverse industrial/commercial cable management needs.
 
Structurally, the main types include: perforated trays (ventilated, lightweight, ideal for power/control cables in data centers), ladder trays (high load-bearing, suited for heavy-duty high-voltage cables in refineries), trough trays (solid-bottom, dust/moisture-proof for sensitive fiber optics in harsh environments), channel trays (compact for light cables in tight spaces), and wire mesh trays (flexible, easy to reconfigure for IT/telecom use).
 
By material, options range from cost-effective galvanized steel (indoor/outdoor use), corrosion-resistant stainless steel/aluminum (coastal/chemical plants), and non-conductive FRP (high-voltage areas).
cable trays production line

Technical Parameters of Perforated Cable Tray Production Line

Brief Parameters

No. Description Unit Parameters
1 Yield Strength of the material MPA 235-400
2 Thickness of the coil mm 1.0-2.0
3 Width of the cable trays mm 50-600
4 Roll forming speed m/min 10-15
5 Driven Type   Gear Box
6 Total Power KW 75
7 Space Required m 55*4*3.5

Machine Components and Technical Specifications

Uncoiler

  1. Material width:860mm
  2. Material weight:6000kg
  3. Material inner diameter:508mm
  4. Material outer diameter:1200mm
  5. Drive power: electric motor and speed reducer integration, 4KW frequency conversion electric motor
  6. Frame type: cantilever inner support, manual handle after body, pneumatic press cantilever.
  7. Cable Tray Production Line also can use a manual uncoiler for reduce the total cost.

Flatting

  1. Working rolls: 11 rolls, up 4/down 5, the residual 2 rolls is clamp deliver rolls.
  2. Flatting bound: material thickness 12mm, material width 1000mm
  3. Drive power: 5.5kw frequency conversion electric motor
  4. Speed reducer model: ZQ250
  5. flatting speed:10 m/min
  6. Parenthesis up and down a pair of fortified wheel 

Servo Feeder and Punch Press

  1. Feeding type: Servo feeding
  2. Width of the material: 0-200mm
  3. Thickness of the material: 0-3.2mm
  4. Feeding Power: 3KW
  5. Feeding line height: 70-140mm
  6. Max line speed: 200m/min
  7. Model: APA-110
  8. Capacity: 110 Ton
  9. Stroke per minute : 60-90 s.p.m, and 50 s.p.m fixed
  10. Stroke: 80
  11. Die height: 410mm
  12. Slide adjustment: 80mm
  13. Main motor: 11KW*4
  14. Bolster area: 1150mm*600*110
  15. Die cushion capacity: 6.3 Ton
  16. Die cushion Stroke: 80mm
  17. Upper platform: 650*470*80
  18. Bottom platform: 900*600*110

Cable Tray Roll Former Mill

  1. Forming frame: 22 sets
  2. Material max width:1100mm
  3. Material max thickness:≤2.0mm
  4. Forming width: 75-1000mm
  5. Forming height: 50-100mm
  6. The diameter of the roller axis: 85mm
  7. Rollers material: Gcr15,quenching treatment:HRC58-62°
  8. Drive type:30kw frequency conversion electromotor, ZQ500 Main speed  reducer

Controlled System

  1.  Adopts PLC control technology, frequency adjust speed technology, realize the automatic production.
  2. The worker can set the batches, length, and quantity on the touch screen, then the cable tray roll forming machine will work automatically.
  3. Operation type: Touching screen and Button
  4.  Using encoder to calculate the number and measuring the length
  5. Electrical control: PLC frequency control system with touch screen
  6. PLC: Panasonic Brand or Siemens
  7. Encoder: Omron Brand
  8. Touch Screen: MCGS or Siemens
  9. Inverter: Yaskawa
  10. Adopt aviation plug for easy connect the wiring

Photo Gallery

Conclusion

In summary, the perforated cable tray production line stands as a high-efficiency, versatile solution for manufacturing precision-engineered C-section cable trays—essential for streamlined electrical wiring management in commercial and industrial construction. Equipped with integrated hydraulic punching or high-speed press systems, plus telescope shafts for tool-free rapid size changeover and built-in pre-cutting devices, this line delivers consistent, high-quality output for 0.6–2.0mm medium-gauge steel trays (50–600mm width). For manufacturers seeking to meet diverse market demands, reduce downtime, and enhance production scalability, investing in an optimized perforated cable tray roll forming line is a strategic choice that aligns with industrial efficiency and quality standards.
 

Elevate your production capabilities with Beli Rollforming’s custom-built perforated cable tray production lines—designed for maximum uptime, precise hole punching, and flexible size customization to match your unique manufacturing needs. Partner with us to turn high-demand cable tray orders into seamless, profitable operations—contact Beli Rollforming today to discuss your tailored solution.Elevate your production capabilities with Beli Rollforming’s custom-built perforated cable tray production lines—designed for maximum uptime, precise hole punching, and flexible size customization to match your unique manufacturing needs. Partner with us to turn high-demand cable tray orders into seamless, profitable operations—contact Beli Rollforming today to discuss your tailored solution.

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