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Introduction of Double Layer Roll Forming Machine
To meet the requirements for roll forming two different profiles in a limited plant area with quick product changeover, Believe Industry(BELi®) have various kinds of double layer roll forming machine.
What’s Double Layer Machine
Double Layer Roll Forming Machine has alternating bottom and upper stands. Rolls for one profile( like ibr sheeting ) are installed in the bottom stands, and rolls for another profile(like corrugated sheeting )are mounted on the upper stands. The whole line will use only one uncoiler, one cutoff unit, one controlled box. But the double layer machine can’t produce the 2 profiles at the same time. Cause the upper cut die is up for cut the upper sheets and down for the bottom sheet.
Advantage and Disadvantage
Advantage: Save plant spacer, Quick changeover, Reduce the budget.
Disadvantage: Production Capacity is half lower than 2 machines separately, a bit difficult make the adjustment because of crowed condition
Double Layer Roll Forming Machine Components
- Uncoiler( Manual or Automatic)
- 2 Roll Forming Mills(stands) with own guiding device
- Cutting Device, 2 couples of blade assembled in one device to suit the 2 profiles
- Controlled Box, 2 pieces of Encoder for both mills
- Hydraulic Station
- Collection Table, the height is adjustable to suit to product exit height.
- Uncoiler Capacity: 5 Ton( Option: 10 Ton)
- Material Width: 500-1500mm, subjected to the profile design
- Material Thickness: 0.18-0.8, subjected to profile design
- Line Speed: 12-15m/min( High speed is a option)
- Motor Power: 5.5KW As usual
- Machine structure: Siding Plate, Chromed Stands, Iron Cast cassette
- Material of Blade: CR12
- Hydraulic Power； 4KW as usual
- PLC: Siemens or Panasonic
- Encoder: Omron
- Inverter: Yaskawa
- Touch Screen: MCGS or Siemens
- Controlled box adopt Aviation plug for easy connection the wires
- Voltage: 380V, 50HZ or customized
- Q: What possibility i can use a double layer roll forming machine?
A: The similar coil width, forming steps, rib height is not too big.
- Q: How many money can save to choose a double layer machine?
A: Actually, the machine can not save much more money, the two mill only commonly use A uncoiler, A Bed, A controlled Box, A hydraulic Station. normal design only 5000$, while production capacity is half down. and if not the plant area is limited, we don’t recommend customer buy a double layer roll forming machine
All in all, we don’t recommend the factory to buy double layer machines to produce the trapezoidal sheets or tiles.
You also can check our blog : Standard mills and Double High Mills of Roll Forming Machine for more details