Upright Rack Roll Forming Machine

Home » Roll Forming Machine » Pallet Racking Roll Forming Machine » Upright Rack Roll Forming Machine

Upright rack roll forming machine technology is the backbone of modern warehouse logistics. At Beli RollForming, we specialize in manufacturing high-precision machinery designed to produce durable upright racks for warehouse pallet rack systems. Our machines are engineered to handle various sizes and thicknesses, ensuring your production line is both adjustable and fully customized to meet global industrial standards.

The Role of the Upright Rack in Modern Warehousing

An upright rack roll forming machine is essential for creating the vertical framework of storage systems. These components, often called uprights or upright columns, vary significantly in size and design based on specific load capacities.

Depending on your client’s needs, the design styles usually fall into three categories:

  • L-Shape Profiles: Ideal for light-capacity storage.

  • C-Shape Profiles: The industry standard for medium-capacity shelving.

  • Special C-Type/Omega Profiles: Engineered for heavy-duty capacity and maximum structural integrity.

Precision is critical during the manufacturing process. During production, holes (such as the popular Tear Drop Design) and slots are punched with extreme accuracy. This ensures that load beams can be mounted securely into the upright racks without alignment issues. For heavy-duty applications, our machines can process material thicknesses up to 3.5mm with ease.

upright rack drawings

Advanced Solutions for Your Upright Rack Roll Forming Machine

As a leading manufacturer in China, Beli RollForming (also known in the industry as Believe Industry Company) offers diverse machine configurations. Choosing the right upright rack roll forming machine depends on your desired output and budget.

1. Variable Production Speeds

Efficiency is a key metric for any factory. We offer three tiers of production velocity:

  • High-Speed Lines: Reaching up to 30m/min, perfect for high-volume industrial suppliers.

  • Medium-Speed Lines: Operating at 10-20m/min, balancing cost and output.

  • Entry-Level Lines: Reliable production at 3-5m/min for smaller operations.

2. Intelligent Changeover Systems

Modern warehouses require flexibility. Our upright rack roll forming machine solutions feature two adjustment modes:

  • Automatic Adjustment: Utilizing PLC-controlled systems, the changeover time for different sizes is reduced to just 5-10 minutes.

  • Manual Adjustment: A cost-effective traditional method where changeover typically takes 2 hours or more.

3. Economic and Custom Solutions

We understand that every business has unique financial goals. Whether you need a fully automated “Industry 4.0” ready line or a rugged, economic solution to get your business started, Beli RollForming delivers high-quality Chinese engineering to the global market.

The Layout of Upright Rack Roll Forming Machine

upright rack roll forming machine layout
The layout of the machine is: Uncoiling and Leveling-- Servo Feeding and Punching-- Roll Forming-- Flying Cutting-- Collecting

Machine Components and Technical Parameters

Uncoiler and Leveler

  1. Intergrated uncoiler and leveler
  2. Mounted with press arm to avoid the coil over-uncoiling
  3. Mounted with limit sensor to avoid over uncoiling
  4. 2 sets of pinch rolls and 7 rollers leveling device
  5. Coil Width: Max 400 mm
  6. Coil Thickness: 2.0-3.0 mm
  7. I.D: 450-530 mm, O.D: Max 1300 mm

Servo Feeder and Punch Press

  1. NC-400 Servo Feeder
  2. Coil Width: Max 400 mm
  3. 3 KW Yaskawa servo motor
  4. Siemens PLC and Touch Screen
  5. APA-110 Ton punch press
  6. Punch Die material: SKD 11

Roll Forming Machine

  1. H beam welded as the machine base, Milled steel plate on the top surface,
  2. Iron Cast Roll Forming Stands fixed on the top surface with position key to be highprecised.
  3. Gear Box transmission with quality couplling joint
  4. The operation side of the machine can be adjustable for different width of columns Controlled by PLC.
  5. Mounted with straightening device to ensure the output beams be straight.
  6. Forming Stands: 20 with side rolls
  7. Motor Power: 18.5 KW x 2 with reducer
  8. Adjusting Motor Power: 2.2 KW x 1 and 1.5 KW x 2
  9. Line Speed: 15-20 m/min
  10. Hydraulic Motor Power: 7.5 KW
  11. Cutting Blade Material: CR12 MOV(HRC 58-62)
  12. Cutting Blade quantity: 2 sets for 3 inch and 4 inch column, adopting 45 degree cutting device to avoid material wasting
  13. Hydraulic Station Brand: Wuxi Wanshen, mounted will cooling fan

PLC and HMI Controller

  1. Users input the length, quantity and holes location through touch screen, the touch screen will show the working status of the machine. And the machine will automatically start to work and stop after the completion of the program
  2. Voltage: 220 V, 240 V, 380V, 415 V, 440 V, and 480 V
  3. Siemens PLC and Touch Screen
  4. Koyo encoder
  5. Yaskawa Inverter

Hydraulic Station

  1. Supply power for uncoiler expansion, punch and cutting
  2. Power: 2.2 KW and 11 KW
  3. Working Pressure: 12-16 Mpa

Photo Gallery

Video

Request For Quotation