Racking System Box Beam Roll Forming Machine

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Racking System Box Beam Roll Forming Machine is designed to produce various sizes of box beams as buyer’s requirements. The Thickness is 0.8-2.0mm.

What’s Box Beam?

Box beams have no inset step, instead have four flat sides like a box. All load beams typically mount onto an upright frame column with integral rivets or hooks. Some systems utilize an extra clip or bolt to lock the beam to the upright. Nowadays, the box beams usually made up from two identical c channels nested together to form into a box. Box Beam is the most strong compare with other types of beams.

Small box beam
large box beams

Box Beam Roll Forming Machine Parameters

Line Layout

box beam roll forming machine layout

Machine Components and Specifications

5 Ton Hydraulic Uncoiler

Coil Width Max 600 mm
Coil Thickness 1.0-2.0 mm
Coil Weight Max 3000 KGS
Coil Inner Diameter 450-530 mm
Coil Outer Diameter Max 1200 mm

Box Beam Roll Forming Part

  1. H beam welded as the machine base
  2. Mounted with 7 rollers leveling device to ensure the sheet insert the roll forming mill is flat.
  3. Mounted with pre cutting device for easy to change rolls for different dimensions of beams
  4. Iron Cast Roll Forming Stands1.5 inch Chain and sprocket transmission.
  5. Automatic adjust box beam size.
  6. Controlled by PLC.All the bearings are NSK Ball Bearings
  7. Side rolls will be assembled between roll forming stands to form the edge radius
  8. Mounted with straightening device to ensure the output beams be straight
Leveling Rollers: 7 rollers, upper 3 and bottom 4.
Leveling Rollers Material 40 CR, Diameter is 90 mm
Roller Station 16 forming steps,
Roll Form Thickness 16 gauge
Shaft Material 42 CR, 80 mm diameter for different mills
Roller Material GCR 15 , HRC 58-62, surface chromed
Power For Roll Forming 15 KW
Adjust motor power 1.5 KW x 4
Line speed 10-15 m/min
Driven Method Chain and sprocket, some stands using gears to driven upper rollers also
Hydraulic cutting power 5.5 KW
Servo tracking motor power for cutting 3 KW Yaskawa motor
Straightening Device Equipped with straightening device to ensure the products be straight.
Cutting Blade Material CR 12 MOV, HRC 58-62
Cutting Blade Quantity 4 pairs

Transfer and Overturn Rack

  1. The rack is set between the roll former and seaming machine, which can transfer, overturn , align and push the beams to the seaming machine
  2. Overturn and push is powered by pneumatic.
Size 4 meters
Transfer Motor Power 1.5 KW
Conveyor Rollers Diameter 55mm, Chromed

Box Beam Machine Automatic Seaming Machine

  1. Iron Case stands
  2. Chain and sprocket as transmission
  3. Automatic adjust design, controlled by PLC
Stands quantity 5 stands
Motor Power 5.5 KW
Rollers Material GCR 15, HRC 58-62
PLC Siemens

Interactive Tool: Box Beam Loading Capacity Calculator

Note: This tool uses standard structural mechanics for a simply supported beam.

Box Beam Load Estimator

Calculate theoretical yield capacity based on 2026 Beli Rollforming standards.

Photo Gallery

Besides of seam box beams, Believe Industry Company also have an intergraged box beam roll forming machine, which will save the material used. But the capacity will be 10% lower.  This is new technology, contact us for more details.

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